Display Device With Offset Micro-Lenses for Directional Light Control

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Solution Overview

Problem

Existing display devices lack a mechanism to control the direction in which light emitted from light emitting elements is projected into external space, leading to potential misdirection and loss of image clarity.

Innovation Solution

A display device with a configuration that includes light emitting elements and on-chip micro lenses, where the offset distance between the light emitting part and lens member centers is non-zero, allowing precise control of light projection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the lens member is positioned directly above the light emitting part (D0 = 0), then the structure is simple and alignment is easy, but the light emission direction cannot be controlled and image clarity is lost

Engineering Contradiction:
Improvealignment precisionVSAvoidlight direction control
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent introduces an asymmetric offset distance D0 between the lens member center and light emitting part center. This asymmetric positioning breaks the symmetric alignment (D0=0) to enable directional control of emitted light while maintaining manufacturing feasibility through precise but simple offset adjustment.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent changes the positional parameter D0 from zero (direct alignment) to a non-zero offset value. This parameter change enables control over the light emission direction and image projection characteristics without fundamentally altering the device structure or manufacturing process.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the offset distance D0 is non-zero to control light direction, then image clarity and direction control are improved, but the alignment complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveimage clarityVSAvoidalignment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies local quality adjustment by introducing a specific offset distance D0 only at the lens-member-light emitting part interface. This localized positional adjustment achieves global image clarity improvement without requiring complex alignment mechanisms throughout the entire device.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If the lens member and light emitting part are perfectly aligned (D0 = 0), then manufacturing is easier, but light is emitted in multiple directions causing color mixing

Engineering Contradiction:
Improveassembly easeVSAvoidcolor mixing
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an asymmetric offset distance D0 between the lens member center and light emitting part center. This asymmetric positioning breaks the symmetric alignment (D0=0) to enable directional control of emitted light while maintaining manufacturing feasibility through precise but simple offset adjustment.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent changes the positional parameter D0 from zero (direct alignment) to a non-zero offset value. This parameter change enables control over the light emission direction and image projection characteristics without fundamentally altering the device structure or manufacturing process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures that light emitted from the display device is accurately directed towards a specific external region, reducing color mixing and enhancing image clarity and control.

Implementation Method 1

a lens member (an on-chip micro lens) through which light emitted from the light emitting part passes

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12443019B2Display device
Publication Date: 2025.10.14 SONY GROUP CORP
  • US12443019B2 patent drawing
  • US12443019B2 patent drawing
  • US12443019B2 patent drawing

AI summary

A display device has a display panel provided with a plurality of light emitting elements 10 including a light emitting part 30, and a lens member 50 through which light emitted from the light emitting part 30 passes, in which when a distance (an offset amount) between a normal LN passing through a center of the light emitting part 30 and a normal LN′ passing through a center of the lens member 50 is defined as D0, a value of the distance (offset amount) D0 is not 0 in at least some of the light emitting elements 10 provided in the display panel.