Offset Optical Element Pairing for Low-Glare Luminaires

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Solution Overview

Problem

Existing optical elements for luminaires suffer from limited glare suppression, homogeneity, and efficiency due to the arrangement of LEDs in a single row and long optical paths, leading to uneven light distribution and reduced luminaire efficiency.

Innovation Solution

The optical element features a pair of optical system elements arranged offset laterally, each with a light entrance region, deflecting surface portions, and front-side surface portions, allowing for total-internal reflection of light rays to optimize light guidance and emission, doubling the number of light-guiding regions and reducing optical path lengths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If LEDs are arranged in a single row with long optical paths, then the device complexity is reduced, but glare suppression and homogeneity deteriorate

Engineering Contradiction:
Improvearrangement complexityVSAvoidglare
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The optical element is divided into multiple optical system elements (at least two) that are arranged offset from one another. Each optical system element has its own light entrance region and deflecting surface portion, creating multiple independent light-guiding paths. This segmentation allows each LED to be optimally coupled to a specific optical element while distributing the light guidance function across multiple components, thereby improving glare suppression and homogeneity without significantly increasing overall device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical system elements are arranged offset from one another in a lateral dimension, creating a two-dimensional distribution of light-guiding paths rather than a single-row linear arrangement. This dimensional change allows light to be distributed more uniformly across the front side while shortening the optical paths and reducing glare, as the offset arrangement creates multiple exit points and reduces the maximum path length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If LEDs are arranged in a single row, then the device complexity is reduced, but light homogeneity deteriorates

Engineering Contradiction:
Improvearrangement complexityVSAvoidlight homogeneity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The single-row LED arrangement is segmented into multiple rows, with each row of LEDs coupled to separate optical system elements. This segmentation allows for more uniform light distribution across the front side by distributing the light-guiding function across multiple independent paths, thereby improving homogeneity while maintaining manageable device complexity through modular integration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each optical system element is designed with specific local properties, including its own light entrance region and deflecting surface portion, optimized for coupling light from its associated LED(s). This local optimization ensures that each region of the optical element contributes differently to the overall light distribution, improving homogeneity by tailoring the optical properties to local requirements.

Inventive Principle:
Principle #3Local quality

3Device complexity

If optical paths are lengthened, then the device complexity is reduced, but luminaire efficiency deteriorates

Engineering Contradiction:
Improveoptical path structureVSAvoidluminaire efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

By arranging optical system elements offset from one another in a lateral dimension, the patent creates shorter optical paths compared to traditional long-path designs. The offset arrangement allows light to be guided directly from each LED to its associated optical element and then to the front side, reducing the maximum optical path length and minimizing energy loss while maintaining effective light guidance and distribution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances glare suppression, increases homogeneity, and improves luminaire efficiency by doubling the light-guiding regions, resulting in a more uniform and aesthetically pleasing light emission with higher lumens per watt (lm/W) output.

Implementation Method 1

undergo total-internal reflection at the deflecting surface portion

Methodology Applied
Scientific EffectTotal-internal reflection: Total Internal Reflection

Implementation Method 2

undergo total-internal reflection at the front-side surface portion

Methodology Applied
Scientific EffectTotal-internal reflection: Total Internal Reflection

Data Source

PatentUS12404988B2Optical element and luminaire equipped therewith
Publication Date: 2025.09.02 ZUMTOBEL LIGHTING GMBH
  • US12404988B2 patent drawing
  • US12404988B2 patent drawing
  • US12404988B2 patent drawing

AI summary

An optical element (1) for influencing light emitted by light sources (7) has at least one pair of optical system elements (10) which are arranged next to one another and integrally formed with one another. A light entrance region (4) and a deflecting surface portion (5) are formed on the back side (2) of each optical system element (10). Each optical system element (10) is designed so that first light rays (L1) from an assigned light source (7) are directly incident on the deflecting surface portion (5) and undergo total-internal reflection at the deflecting surface portion (5), and subsequently leave the optical element (1) via the front-side surface portion (6). Each optical system element (10) is also designed so that second light rays (L2) of the light from the assigned light source (7 are directly incident on the front-side surface portion (6), undergo total-internal reflection at the front-side surface portion (6), subsequently are incident on the deflecting surface portion (5), undergo total-internal reflection at the deflecting surface portion (5), and subsequently leave the optical element (1) via the front-side surface portion (6).