Offset Rack Chassis for Data Center Space and Cooling

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Solution Overview

Problem

Data center configurations often result in excessive cabling and reduced cooling airflow due to the traditional vertical stacking of computing equipment components, leading to increased costs and inefficiencies.

Innovation Solution

The implementation of an offset rack chassis with parallel mounting poles that allow components to be positioned in different orientations, optimizing space and reducing cabling complexity while enhancing airflow through the use of bezel adapters for direct connections between components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If components are vertically stacked in traditional component racks, then space utilization is improved, but cabling complexity increases and cooling airflow is reduced

Engineering Contradiction:
Improvespace utilizationVSAvoidcabling complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent transitions from traditional vertical stacking to a multi-dimensional arrangement where components can be mounted on side walls and in various orientations. This allows rack components to be positioned not only vertically but also horizontally and on adjacent surfaces, reducing cable lengths while maintaining high space utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The rack structure employs asymmetric mounting configurations with mounting poles positioned at non-uniform intervals and components oriented in different directions. This asymmetric layout optimizes cable routing paths and creates more efficient airflow channels compared to symmetric vertical stacking.

Inventive Principle:
Principle #4Asymmetry

2Area of stationary object

If components are vertically stacked in traditional component racks, then space utilization is improved, but cooling airflow is reduced

Engineering Contradiction:
Improvespace utilizationVSAvoidcooling efficiency
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

By mounting components on side walls and in various orientations rather than strict vertical stacking, the patent creates three-dimensional airflow pathways. This multi-dimensional arrangement prevents airflow blockage and enhances cooling efficiency while maintaining high space utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If traditional centered component racks are used, then manufacturing simplicity is maintained, but space utilization is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidspace utilization
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The rack system is divided into modular segments with standardized mounting poles and adjustable component holders. This segmentation allows for simple manufacturing of individual modules while enabling flexible, space-optimized configurations when assembled, utilizing both centered and offset mounting options.

Inventive Principle:
Principle #1Segmentation

4Area of stationary object

If multiple data center component racks are positioned back to back, then space efficiency is improved, but cabling expenses increase

Engineering Contradiction:
Improvespace efficiencyVSAvoidcabling quantity
Core Design Contradiction:
Area of stationary objectVSQuantity of substance

Solution Approach 1:

The patent enables components to be accessed and connected from multiple directions including side wall mounting. When racks are positioned back-to-back, components can be connected through the alleyway from the side rather than requiring long rear-to-rear cable runs, significantly reducing cabling quantity while maintaining space efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The alleyway between back-to-back racks serves as an intermediary space for cable routing. The patent optimizes this intermediate space by allowing side-wall component mounting that interfaces with the alleyway, creating shorter cable paths that use the alleyway as a natural routing corridor rather than forcing cables through the full rack depth.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10091906B2Off-center component racking
Publication Date: 2018.10.02 INTEL CORP
  • US10091906B2 patent drawing
  • US10091906B2 patent drawing
  • US10091906B2 patent drawing

AI summary

Apparatuses and systems associated with a server rack to hold a plurality of rack components may include a cabinet having a front opening of width W, and a first mounting pole and a second mounting pole located parallel to each other at the front opening to facilitate receipt and to hold the plurality of rack components. The server rack may further include the first and second mounting poles having a spacing of x inches or centimeters from each other, with the mid-point of the spacing being offset from the mid-point of width W, that defines a first mounting space to receive a first subset of the rack components in a first orientation and a second mounting space to receive a second subset of the rack components in a second orientation that differs from the first orientation. Other embodiments may be described and/or claimed.