Offset Scoring Elements for Balloon Tear Resistance
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Solution Overview
Problem
Existing scoring or cutting balloons in angioplasty procedures face challenges in maintaining longitudinal flexibility to navigate tortuous vasculature while applying adequate cutting force, which can lead to increased risk of tearing due to high pressures.
Innovation Solution
A scoring balloon design featuring a balloon portion with evenly spaced, radially arranged sets of longitudinally offset scoring elements, which are integral with the balloon and provide increased flexibility, low slippage, and enhanced tear resistance, preventing propagation of tears and maintaining structural integrity under pressure.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Force
If the balloon is designed with continuous scoring elements to provide adequate cutting force, then the cutting effectiveness is improved, but the risk of tearing increases due to high pressure
Solution Approach 1:
The scoring elements are segmented into discrete, spaced-apart structures rather than continuous elements. This segmentation allows the balloon to maintain cutting capability through multiple distributed scoring elements while reducing stress concentration and tear propagation risk by creating gaps between the elements.
Solution Approach 2:
The scoring elements are longitudinally offset relative to each other in an asymmetric arrangement, creating a staggered pattern around the balloon circumference. This asymmetric spacing prevents aligned tear propagation paths and distributes mechanical stress more effectively across the balloon structure.
2Adaptability or versatility
If the balloon wall is made thinner to improve flexibility for navigating tortuous vasculature, then the flexibility is improved, but the strength and tear resistance deteriorate
Solution Approach 1:
The scoring elements are segmented into discrete structures with spacing between them, which allows the balloon wall to maintain adequate thickness for strength while the segmented design itself provides flexibility through the gap structures that can deform independently.
Solution Approach 2:
The balloon incorporates a composite structure combining the balloon wall material with integrated scoring elements of different material properties. This composite construction allows optimization of both flexibility and strength by selecting materials with appropriate mechanical properties for each component.
3Productivity
If the scoring elements are spaced closely together to provide continuous cutting action, then the cutting effectiveness is improved, but the flexibility and tear resistance deteriorate
Solution Approach 1:
The scoring elements are segmented with intentional gaps between them, creating a spaced arrangement that maintains sufficient cutting effectiveness through multiple distributed elements while preserving flexibility through the gap structures that can deform independently of each other.
Solution Approach 2:
The asymmetric longitudinal offset of scoring elements creates a staggered pattern that distributes mechanical stress more effectively, allowing closer spacing for cutting efficiency while maintaining flexibility through the offset geometry that prevents stress concentration at single points.
Data Source
AI summary
A scoring balloon (10) includes a balloon portion (12) having a balloon wall substantially even in wall thickness; a plurality of sets of scoring elements (24-28) disposed on the balloon (12); each set of scoring elements including a plurality of scoring elements (30) arranged longitudinally in series, wherein adjacent scoring elements (30) in the series are longitudinally spaced from one another so as to provide gaps (32) between said adjacent scoring elements; each set of scoring elements being radially spaced relative to the other sets of scoring elements around the balloon (12), wherein the scoring elements of one set are longitudinally offset relative to the scoring elements of an or each adjacent set of scoring elements.


