Offset Tilting Motor and Gearbox for Electric Tiltrotor Aircraft

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Solution Overview

Problem

Current electric tiltrotor aircraft designs face challenges in efficiently transitioning between helicopter and airplane modes due to limitations in motor and gearbox configurations, which affect the aircraft's versatility and operational efficiency.

Innovation Solution

The implementation of an offset tilting motor and gearbox system within a pylon, allowing the electric motor and gearbox to tilt between vertical and horizontal positions, enabling flexible power transmission to the rotor assembly, thereby facilitating seamless mode transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional motor and gearbox configurations are used in electric tiltrotor aircraft, then the structural design is simplified, but the aircraft's ability to efficiently transition between helicopter and airplane modes is limited

Engineering Contradiction:
Improvemode transition capabilityVSAvoidmotor and gearbox configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The motor and gearbox are designed to be tiltable between vertical and horizontal positions, transforming a static configuration into a dynamic one that can adapt to different flight modes. This tilting mechanism allows the power transmission system to efficiently operate in both helicopter and airplane configurations, directly resolving the adaptability versus complexity contradiction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The offset tilting motor and gearbox system serves multiple functions: it provides power transmission in vertical configuration for helicopter mode, transitions to horizontal configuration for airplane mode, and optimizes center of gravity placement. This multi-functionality enhances mode transition capability without requiring entirely separate systems for each flight mode.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If offset tilting motors are implemented, then directional control and thrust are improved, but the device complexity increases

Engineering Contradiction:
Improvedirectional controlVSAvoidtilting mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The motor is positioned offset from the rotor shaft rather than in direct alignment, creating an asymmetric configuration that enables improved directional control and thrust vectoring. This asymmetric offset position, combined with the tilting capability, allows for more precise control during mode transitions while the complexity is managed through integrated design.

Inventive Principle:
Principle #4Asymmetry

3Reliability

If conventional motor positioning is used, then the device complexity is reduced, but the center of gravity placement and conversion loads are not optimized

Engineering Contradiction:
Improveconversion loadsVSAvoidmotor and gearbox configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The motor and gearbox configuration utilizes offset positioning and tilting capability to dynamically change the spatial parameters of the power transmission system. This allows for optimized center of gravity placement and reduced conversion loads during mode transitions, as the system can adjust its configuration to minimize stress and improve balance throughout the transition process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the aircraft's ability to operate effectively in both helicopter and airplane modes, improving directional control, thrust, and lift, while optimizing center of gravity placement and reducing conversion loads, thus enhancing overall operational efficiency and safety.

Implementation Method 1

at least one electric motor for providing rotational energy to a motor shaft

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a gearbox connected to the drive shaft for receiving rotational energy from the at least one electric motor via the motor shaft and providing rotational energy to the rotor mast via a rotor shaft

Methodology Applied
Scientific EffectMechanical advantage through gear transmission: Gear

Data Source

PatentUS11772804B2Electric tiltrotor aircraft with offset tilting motors
Publication Date: 2023.10.03 TEXTRON INNOVATIONS INC
  • US11772804B2 patent drawing
  • US11772804B2 patent drawing
  • US11772804B2 patent drawing

AI summary

A rotor system for an aircraft is described and includes an open rotor assembly comprising a plurality of rotor blades connected to a rotor mast; and a drive system for providing rotational energy to the open rotor assembly via the rotor mast. The drive system includes at least one electric motor for providing rotational energy to a motor shaft; and a gearbox connected to the drive shaft for receiving rotational energy from the at least one electric motor via the motor shaft and providing rotational energy to the rotor mast via a rotor shaft.