Offshore Integrated Factory Using Seawater Electrolysis and Fermentation

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Solution Overview

Problem

Current energy procurement is limited by geographical and climatic conditions, leading to high resource costs due to the need for resource-rich locations and inefficient transportation of energy resources, while also causing environmental issues like red tides from oxygen deficiency in oceans.

Innovation Solution

An onsite integrated production factory utilizing natural energy sources like wind, tidal, and temperature-difference power generation, combined with seawater desalination and fermentation of cellulose and grains to produce ethanol and oxygen, which is used for vegetable growth and fishery enhancement, reducing energy loss and environmental impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If energy resources are procured from resource-rich locations, then energy supply is ensured, but transportation costs increase and energy loss occurs

Engineering Contradiction:
Improveenergy supply efficiencyVSAvoidenergy loss in transportation
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The system divides the energy production function into multiple distributed generation units (wind turbines, tidal generators, solar panels) located at different positions around the offshore platform, enabling local energy production close to consumption points and reducing transportation needs

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The offshore platform becomes self-sufficient by producing its own energy through multiple natural energy sources, generating hydrogen through electrolysis for fuel, and producing oxygen for various processes, thereby eliminating dependence on external energy imports and reducing transportation-related energy losses

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If natural energy power generation is used, then environmental friendliness is improved, but output is limited by meteorological conditions and location

Engineering Contradiction:
Improveenvironmental impactVSAvoidenergy output
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system combines multiple complementary natural energy sources (wind power, tidal power, solar power, wave power, temperature difference power) into a single integrated energy generation system, where each source compensates for the limitations of others, ensuring stable energy output regardless of meteorological conditions or location

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The offshore platform serves multiple functions simultaneously: energy generation, hydrogen production, oxygen production, desalination, and agricultural cultivation, making the system adaptable to various environmental conditions and locations while maintaining high productivity through diversified operations

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If ocean resources are utilized for energy production, then energy self-sufficiency is improved, but ocean oxygen deficiency causes red tides

Engineering Contradiction:
Improveenergy self-sufficiencyVSAvoidred tides from oxygen deficiency
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The system converts the harmful effect of ocean oxygen deficiency into a beneficial outcome by using electrolysis to generate oxygen from seawater, which is then released back into the ocean environment, transforming the original problem into an environmental solution that prevents red tides while maintaining energy self-sufficiency

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system recovers oxygen from the electrolysis process of seawater decomposition, capturing and releasing it into the ocean to replenish oxygen levels, thereby converting a waste product of energy generation into a beneficial substance that prevents environmental harm

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system provides a self-sufficient and efficient means of producing energy, fresh water, and food products while improving ocean oxygen levels and reducing environmental hazards like red tides, using abundant marine resources without fossil fuels.

Implementation Method 1

an electrolytic plant producing fresh water, sodium, magnesium, calcium, potassium, caustic soda, chlorine, hydrochloric acid, sulfuric acid, hydrogen, oxygen, or the like by using sea water

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

an ethanol plant producing fuel bioethanol or alcohol drinks including deep sea water beer and sake together with oxalic acid or sodium oxalate by fermenting cellulose materials or grains

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 3

power generating means utilizing natural energy including fluid energy power generation using wind or tide

Methodology Applied
Scientific EffectWind power generation: Wind Power

Implementation Method 4

fluid energy power generation using wind or tide

Methodology Applied
Scientific EffectTidal power generation: Tidal Power

Implementation Method 5

temperature-difference power generation utilizing hot water heated by the infrared ray of sunlight or high-temperature hot spring water such as submarine hot spring and coastal hot spring and sea water or river water

Methodology Applied
Scientific EffectTemperature-difference thermionic power generation: Thermionic Energy Conversion

Implementation Method 6

optical power generation using a solar battery

Methodology Applied
Scientific EffectSolar cell power generation: Photovoltaic Effect

Implementation Method 7

a vegetable plant producing vegetables by photosynthesis using carbon dioxide generated in the fermentation process in the ethanol plant, fresh water produced in the electrolytic plant, sunlight or artificial light

Methodology Applied
Scientific EffectPhotosynthesis: Photosynthesis

Data Source

PatentUS8197664B2Onsite integrated production factory
Publication Date: 2012.06.12 M HIKARI & ENERGY LABORATORY CO LTD
  • US8197664B2 patent drawing
  • US8197664B2 patent drawing
  • US8197664B2 patent drawing

AI summary

Using electric power obtained by marine wind force and a tide, sea water is electrolyzed to produce fresh water, sodium, magnesium, calcium, potassium, caustic soda, chlorine, hydrochloric acid, sulfuric acid, hydrogen, oxygen or the like, at the same time, unloaded malts, saw dust and the like are fermented to brew ethanol, carbon dioxide generated here is used for photosynthesis to culture vegetables and oxygen generated here is supplied to a fish preserve and an under reef where fish live to culture fishes and also returned to sea water dropped in the concentration of oxygen to suppress the generation of a red tide.