Offshore Pile Shoe for Vibration-Driven Load Capacity

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Solution Overview

Problem

Offshore pile foundations face challenges with noise pollution from traditional ramming methods, which damage marine life, and vibrated piles have lower lateral load-bearing capacity, requiring additional ramming and longer construction times.

Innovation Solution

A method involving the insertion of a tubular steel profile as a foundation pile with a pile shoe extension or widening into the seabed, increasing peak pressure and skin friction to enhance load-bearing capacity without impulse ramming, using either a concrete shoe or an extendable steel pipe section.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional impulse ramming is used to drive foundation piles into the seabed, then the lateral load-bearing capacity is improved, but noise pollution increases and marine life is damaged

Engineering Contradiction:
Improvelateral load-bearing capacityVSAvoidnoise pollution
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the traditional impulse ramming mechanical system with a vibratory insertion system combined with a pile shoe that creates end-bearing capacity through vibration-induced seabed loosening and subsequent compaction, eliminating the need for high-noise impulse hammering while maintaining load-bearing capacity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the insertion method parameter from impulse-based to vibration-based, and modifies the pile geometry by adding a pile shoe extension that increases embedding length and surface area, thereby achieving comparable or superior load-bearing capacity without impulse ramming noise

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If vibrated foundation piles are used instead of rammed piles, then noise pollution is reduced, but lateral load-bearing capacity decreases

Engineering Contradiction:
Improvenoise pollutionVSAvoidlateral load-bearing capacity
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent extends the pile in the axial dimension by adding a pile shoe that protrudes beyond the main pile body, increasing the embedding length and creating additional end-bearing capacity that compensates for the reduced lateral capacity from vibration-only insertion

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent creates a composite structure consisting of the tubular steel profile pile and the pile shoe extension, where the pile shoe acts as a bearing element that enhances the overall load-bearing capacity of the vibrated pile system

Inventive Principle:
Principle #40Composite materials

3Strength

If both vibrating and ramming equipment is used for foundation piles, then load-bearing capacity is improved, but device complexity and construction time increase

Engineering Contradiction:
Improveload-bearing capacityVSAvoidequipment requirements
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent extracts the ramming operation from the installation process, using only vibratory insertion equipment combined with a specially designed pile shoe structure to achieve the required load-bearing capacity without needing separate ramming equipment

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The pile shoe is pre-attached to the foundation pile before insertion, so that the enhanced bearing capacity structure is already in place during vibratory insertion, eliminating the need for subsequent ramming operations or additional equipment

Inventive Principle:
Principle #10Preliminary action

4Strength

If both vibrating and ramming operations are performed on foundation piles, then load-bearing capacity is improved, but construction time increases

Engineering Contradiction:
Improveload-bearing capacityVSAvoidconstruction time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The patent enables continuous vibratory insertion of the pile with the pre-attached pile shoe in a single uninterrupted operation, eliminating the time loss associated with switching between vibrating and ramming equipment or performing separate insertion and bearing enhancement operations

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method significantly increases the load-bearing capacity of foundation piles, reduces noise pollution, and shortens construction time by eliminating the need for impulse ramming, while maintaining seabed compaction similar to driven piles.

Implementation Method 1

As an alternative to ramming foundation piles, these can be vibrated or shaken into the seabed

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

the peak pressure and part of the skin friction of the tubular steel profile inserted into the seabed is significantly increased by increasing the insertion length or the embedding length of the foundation pile by means of a subsequently manufactured pile shoe

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP2873775B1Method for the construction of a foundation for an offshore structure and foundation pile for use in carrying out the process
Publication Date: 2016.01.13 RWE INNOGY
  • EP2873775B1 patent drawingFigure 1~2

AI summary

The invention relates to a method for establishing an offshore structure as a pile foundation, wherein the method comprises driving at least one steel pipe profile as a foundation pile (1) over at least a partial length with a predetermined penetration depth into the seabed (2) and fastening at least parts of the offshore structure to the foundation pile (1). The method is characterized in that, after the foundation pile (1) has been driven in, a pile shoe (3) is formed at the leading end of the foundation pile (1), the pile shoe (3) extending beyond the predetermined penetration depth into the seabed.