Offshore Power System DC Bus Fault Isolation

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Solution Overview

Problem

Conventional power systems for offshore applications face challenges in integrating multiple DC buses with different voltage levels, isolating faults in DC power systems quickly, and effectively utilizing energy storage devices and generators.

Innovation Solution

A power system architecture that includes a generator coupled to an AC bus, multiple DC buses with separate voltage levels, AC to DC converters, DC to DC converters, and energy storage devices, with a controller managing power distribution and voltage regulation to ensure uninterrupted power supply and fault isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple DC buses with different voltage levels are integrated, then power distribution flexibility is improved, but system complexity increases

Engineering Contradiction:
Improvepower distribution flexibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power system is divided into multiple independent DC buses with different voltage levels (e.g., 110V DC, 440V DC, 690V DC), each serving specific electrical loads. This segmentation allows flexible power distribution to different load types while maintaining manageable complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The DC to DC converters are designed with multi-functionality, capable of operating in different modes (power transfer, fault isolation, voltage regulation) and connecting different voltage levels. This universal design reduces overall system complexity by using standardized components for multiple purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If fault isolation in DC power system is achieved very quickly, then system reliability is improved, but response time requirements increase system demands

Engineering Contradiction:
Improvesystem reliabilityVSAvoidfault response time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The DC to DC converters are pre-configured with protection functions and control logic that enable automatic fault detection and isolation. The system is prepared in advance with established communication protocols and control algorithms, allowing rapid fault response without requiring complex real-time decision-making.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The DC to DC converters act as intermediary devices between different DC buses, providing galvanic isolation and controlled power transfer. This intermediary function enables fault isolation by blocking fault propagation while maintaining system operation in healthy sections, achieving rapid reliability protection without system-wide shutdown.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If energy storage devices are integrated into DC power system, then power supply reliability is improved, but integration complexity increases

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidintegration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The DC to DC converters are designed to handle multiple functions including power transfer between DC buses, fault isolation, voltage regulation, and energy storage device integration. This multi-functionality reduces integration complexity by using a single versatile component type rather than separate dedicated devices for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The DC to DC converters serve as intermediary interfaces between energy storage devices and the DC power system. This intermediary layer simplifies integration by providing standardized connection points, voltage matching, and control functions, isolating the complexity of energy storage management from the main power distribution system.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If seamless power transfer between DC buses is enabled, then power availability is improved, but control complexity increases

Engineering Contradiction:
Improvepower availabilityVSAvoidcontrol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system is pre-programmed with power management algorithms that automatically manage power flow between DC buses based on load conditions and generator availability. This preliminary configuration enables seamless power transfer without requiring complex real-time control decisions, as the system follows predetermined control logic optimized for various operating scenarios.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides improved availability and reliability of power supply by enabling seamless power transfer between DC buses, isolating faults, and sharing energy storage devices between loads, enhancing operational efficiency and reducing the need for multiple generators.

Implementation Method 1

AC to DC converters

Methodology Applied
Scientific EffectRectification:

Implementation Method 2

DC to DC converters

Methodology Applied
Scientific EffectElectrical conversion:

Implementation Method 3

energy storage devices

Methodology Applied
Scientific EffectElectrical energy storage: Electrical Accumulator

Data Source

PatentEP3375063B1Power system for offshore applications
Publication Date: 2019.08.28 GENERAL ELECTRIC CO
  • EP3375063B1 patent drawingFigure 1
  • EP3375063B1 patent drawingFigure 2~3
  • EP3375063B1 patent drawingFigure 4

AI summary

A power system for offshore application includes a plurality of power circuits. Each of the power circuit includes an alternating current (AC) bus which supplies power to an auxiliary load and is connected to a generator. The power circuit further includes a first direct current (DC) bus having a first DC voltage supplying power to a first load and a second DC bus having a second DC voltage supplying power to a second load. The power circuit also includes a first DC to DC converter coupled between the first DC bus and the second DC bus, wherein the first DC to DC converter is configured for bidirectional power flow and an AC to DC converter coupled between the AC bus and the first DC bus. The first DC bus of at least one power circuit is coupled to the second DC bus of at least another power circuit with a second DC to DC converter. The system also includes a controller configured to control the operation of the first DC to DC converter, second DC to DC converter and the AC to DC converter for regulating the first and second DC voltages. The controller is further configured to provide power to the second DC bus from the at least one AC to DC converter during a first operating state and from the first DC to DC converter during a second operating state.