Reusable Offshore Installation Template for Monopile Orientation

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Solution Overview

Problem

Existing offshore installation templates for monopiles are not suitable for uneven seabeds and are prone to installing monopiles at undesirable angles due to water currents and vessel movements, leading to difficulties in vertical installation.

Innovation Solution

An offshore installation template with adjustable positioning members and spherical hinge elements that reorient the sleeve direction based on applied forces, ensuring vertical installation of monopiles, even on uneven seabeds, and includes hydraulic cylinders for damping movements and modular design for adjustability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed template is used on uneven seabeds, then the template structure is simple, but the monopile installation orientation becomes non-vertical

Engineering Contradiction:
Improvetemplate structureVSAvoidmonopile installation orientation
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The template employs dynamic positioning members that can adjust their length in response to applied forces from uneven seabeds, water currents, and vessel movements. This allows the template to adapt its configuration real-time, maintaining vertical monopile installation orientation despite changing environmental conditions and seabed topography.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The positioning members utilize hydraulic cylinders that change their operational parameters (pressure, extension length) based on detected force thresholds. When forces exceed predetermined thresholds, the system activates positioning members to adjust the sleeve orientation, thereby maintaining precise vertical installation orientation through parameter-based adaptive control.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If positioning members are added to adjust sleeve orientation, then the monopile installation orientation improves, but the device complexity increases

Engineering Contradiction:
Improvemonopile installation orientationVSAvoidtemplate structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The template system incorporates force sensors that automatically detect when applied forces exceed predetermined thresholds, triggering the positioning members to activate without external intervention. This self-monitoring and self-adjusting mechanism maintains precise monopile orientation while minimizing the need for complex external control systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system employs force sensors that continuously monitor forces applied to the template and provide feedback to the control system. When forces exceed predetermined thresholds, the feedback loop activates the positioning members to correct the sleeve orientation, ensuring continuous maintenance of vertical monopile installation orientation through closed-loop control.

Inventive Principle:
Principle #23Feedback

3Productivity

If the template is designed for reuse, then the economic efficiency improves, but the adaptability to different seabed conditions requires more complex mechanisms

Engineering Contradiction:
Improvetemplate reuse efficiencyVSAvoidseabed condition adaptability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The template is designed as a universal system that can operate on various seabed conditions through its adjustable positioning members. The same template structure can adapt to different seabed topographies, water current conditions, and vessel movement patterns, making it a multi-functional solution that eliminates the need for multiple specialized templates while maintaining high adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The template ensures vertical installation of monopiles by dynamically adjusting to forces from water currents and vessel movements, maintaining stability and reducing the risk of non-vertical installations, while allowing for reuse and adaptability to different seabed conditions.

Implementation Method 1

hydraulic cylinders for damping movements

Methodology Applied
Scientific EffectHydraulic damping: Damping

Data Source

PatentEP3684982B1Reusable offshore installation template and use thereof
Publication Date: 2024.04.17 JAN DE NUL
  • EP3684982B1 patent drawingFigure 1
  • EP3684982B1 patent drawingFigure 2
  • EP3684982B1 patent drawingFigure 3

AI summary

The present invention relates to a reusable offshore installation template for the installation of offshore wind turbine foundations, in particular monopiles. The template comprises a sleeve 100 adapted to receive the monopile and guide it in the sleeve direction through the sleeve, and a support assembly (300) comprising a base (310) defining a landing surface and a support frame (320) extending from the base. The installation template is adapted to reorient the sleeve direction S relative to the landing plane of the base based on a force applied to the sleeve.