Ohmic Contact Structure for Nitride LEDs

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current light emitting devices, particularly nitride-based semiconductor LEDs, face challenges in achieving optimal electrical conductivity and stability due to issues with ohmic contacts, leading to reduced light emission efficiency and increased heat generation.

Innovation Solution

The development of a light emitting device with a specific ohmic contact structure involving layers of aluminum (Al) and copper (Cu) alloys, along with an interlayer to prevent oxidation, which enhances electrical conductivity and stability, and the use of a non-linear impedance region to reduce heat generation and improve light emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional ohmic contact structure is used, then the device structure is simple, but the electrical conductivity and stability are insufficient

Engineering Contradiction:
Improveelectrical conductivity and stabilityVSAvoidcontact structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The ohmic contact structure is divided into multiple functional layers: a first contact layer (Al-rich alloy) for primary electrical contact, a second contact layer (Cu-rich alloy) for enhanced conductivity, and an interlayer for oxidation prevention. Each layer performs a specific function, collectively achieving superior electrical properties while maintaining manageable structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structures where Al-rich and Cu-rich alloy layers are combined with an interlayer material. This composite approach leverages the high electrical conductivity of Cu-rich alloys and the oxidation resistance of the interlayer, achieving reliability improvements that single-material contacts cannot provide.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the ohmic contact structure is optimized for conductivity, then electrical conductivity improves, but heat generation increases

Engineering Contradiction:
Improveelectrical conductivityVSAvoidheat generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the potential harm of heat generation into a benefit by using Cu-rich alloy layers that not only provide excellent electrical conductivity but also possess superior thermal conductivity. This allows efficient heat dissipation from the contact region, transforming what would be a harmful thermal accumulation into an advantageous heat management solution.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If aluminum layers are used for ohmic contact, then electrical conductivity is improved, but oxidation occurs reducing stability

Engineering Contradiction:
Improveelectrical conductivityVSAvoidoxidation resistance
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

An interlayer is introduced as an intermediary between the Al-rich contact layer and the external environment. This interlayer acts as a protective barrier that prevents oxygen from reaching and oxidizing the aluminum, thereby maintaining both the electrical conductivity provided by the Al-rich layer and the compositional stability required for long-term reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Stability of the object's composition

If multiple layers are added to prevent oxidation, then stability improves, but device complexity increases

Engineering Contradiction:
Improveoxidation resistanceVSAvoidlayer structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies local quality by providing oxidation protection specifically where it is most needed - at the aluminum contact interface - rather than uniformly throughout the entire device. The interlayer is strategically positioned only at the contact region, offering targeted protection while minimizing the overall structural complexity and material usage.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly improves electrical conductivity and stability, reducing heat generation and enhancing light emission efficiency, while maintaining performance under high-temperature conditions.

Implementation Method 1

a first contact layer including an aluminum (Al) rich alloy, a second contact layer including a copper (Cu) rich alloy, and an interlayer disposed between the first contact layer and the second semiconductor layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

an interlayer to prevent oxidation

Methodology Applied
Scientific EffectOxidation prevention: Oxidation

Implementation Method 3

the use of a non-linear impedance region to reduce heat generation

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP3093892B1Light emitting device and light emitting device package
Publication Date: 2020.12.23 SUZHOU LEKIN SEMICON CO LTD
  • EP3093892B1 patent drawingFigure 1~2
  • EP3093892B1 patent drawingFigure 3~5
  • EP3093892B1 patent drawingFigure 6

AI summary

A light emitting device having an enhanced surface property and an electrical property is provided. The light emitting device includes a light emitting structure including a first semiconductor layer, an active layer, and a second semiconductor layer, a first electrode disposed on one side of the light emitting structure and electrically connected to the first semiconductor layer, a second electrode disposed on one side of the light emitting structure and electrically connected to the second semiconductor layer, and an ohmic contact including a first layer disposed between the second electrode and the second semiconductor layer and having aluminum (Al), a second layer including at least one MxAly alloy formed by a reaction with Al included in the first layer, and a third layer disposed on the second layer and having gold (Au) is provided.