Oil-Based Suspension Concentrates Without Thickeners

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Solution Overview

Problem

Existing water-free suspension concentrates for agrochemicals require a thickener, which complicates production and reduces the availability of penetrants, and their crop tolerance and biological activity are not always sufficient when diluted with water.

Innovation Solution

Oil-based suspension concentrates composed of a room-temperature-solid compound, a penetrant, vegetable oil, nonionic or anionic surfactants, and optional additives, which are mixed and optionally ground to produce a stable formulation that enhances crop tolerance and biological activity without the need for thickeners.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a thickener is added to water-free suspension concentrates, then the stability of the formulation is improved, but the production complexity increases and the penetrant availability decreases

Engineering Contradiction:
Improveformulation stabilityVSAvoidproduction complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The invention removes the thickener component from the formulation entirely, extracting the problematic element that caused production complexity while maintaining stability through an alternative mechanism based on vegetable oil and surfactant interactions

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the formulation parameters by using specific ratios of vegetable oil and surfactants, and controlling particle size through grinding, to achieve stability without requiring thickening agents

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If a thickener is added to water-free suspension concentrates, then the stability of the formulation is improved, but the penetrant availability decreases

Engineering Contradiction:
Improveformulation stabilityVSAvoidpenetrant availability
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The invention removes the thickener that was consuming penetrant, thereby freeing up the penetrant for its proper function while maintaining formulation stability through other means

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention uses vegetable oil and surfactants as intermediary substances that mediate between the active ingredient and the environment, providing both stability and penetrant functionality without the need for thickeners

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If conventional oil-based suspension concentrates are diluted with water, then the application is facilitated, but the crop tolerance decreases and biological activity is reduced

Engineering Contradiction:
Improveapplication easeVSAvoidcrop tolerance
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention changes the chemical parameters of the formulation by using specific compounds of formula (I') with particular functional groups and using natural vegetable oils, which maintain crop tolerance even when diluted with water during application

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If conventional oil-based suspension concentrates are diluted with water, then the application is facilitated, but the biological activity is reduced

Engineering Contradiction:
Improveapplication easeVSAvoidbiological activity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention optimizes the chemical parameters including using compounds with specific molecular structures (formula I'), appropriate surfactant types and ratios, and vegetable oil compositions that preserve biological activity through dilution while facilitating application

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite formulation system combining specific active compounds, vegetable oils, and surfactants that work synergistically to maintain biological activity even when diluted, while providing easy application properties

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The oil-based suspension concentrates exhibit improved crop tolerance and biological activity, with higher uptake of active substances by plants and reduced issues like creaming or flocculation upon dilution, allowing for higher activity or reduced active substance requirements.

Implementation Method 1

at least one penetrant... improve the penetration of compounds of the formula (I′) into plants

Methodology Applied
Scientific EffectPenetration: Permeation

Implementation Method 2

at least one nonionic surfactant and/or at least one anionic surfactant... promote the crop tolerance and/or biological activity

Methodology Applied
Scientific EffectSurfactant action: Surfactant

Implementation Method 3

oil-based suspension concentrates... composed of at least one room-temperature-solid compound... at least one vegetable oil

Methodology Applied
Scientific EffectSuspension: Suspension

Data Source

PatentUS8664259B2Oil-based suspension concentrates
Publication Date: 2014.03.04 BAYER CROPSCIENCE AG
  • US8664259B2 patent drawing
  • US8664259B2 patent drawing
  • US8664259B2 patent drawing

AI summary

New, oil-based suspension concentrates composed ofat least one room-temperature-solid compound of the formula (I′),at least one penetrant,at least one vegetable oil,at least one nonionic surfactant and/or at least one anionic surfactant, andoptionally one or more additives from the groups of the emulsifiers, foam inhibitors, preservatives, antioxidants, colorants and/or inert filler materials,a process for producing these suspension concentrates, and their use for applying the active substances comprised.