Oil Dipstick Seal Element for Leakage Prevention

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Solution Overview

Problem

Current methods for leakage testing and readability of oil dip-sticks in internal combustion engines are complex and costly, with multiple sealing points requiring high imperviousness testing, leading to potential leaks and increased costs.

Innovation Solution

A measuring rod with a seal element on the measuring tongue, which seals off from the guide tube, allowing for simple leakage testing and improved readability by isolating the lubricant from the guide tube, reducing the need for multiple sealing points and costly imperviousness testing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple sealing points are used to prevent lubricant leakage, then reliability is improved, but device complexity and manufacturing costs increase

Engineering Contradiction:
Improveleakage preventionVSAvoidnumber of sealing points
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the sealing function from multiple separate sealing points and concentrates it into a single sealing element located at the distal end of the measuring tongue. This single seal element prevents lubricant from entering the guide tube, eliminating the need for multiple sealing locations and simplifying the overall structure while maintaining reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The seal element acts as an intermediary component between the measuring tongue and the guide tube. It creates a reliable seal that prevents lubricant leakage without requiring complex multi-point sealing arrangements, thus reducing device complexity while maintaining protection against harmful factors.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If multiple sealing points are implemented, then leakage testing becomes more thorough, but testing complexity and costs increase

Engineering Contradiction:
Improveleakage testing thoroughnessVSAvoidtesting complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the critical sealing function to a single location at the distal end of the measuring tongue, which is the only point that requires sealing. This eliminates the need to test multiple sealing points, thereby simplifying leakage testing procedures while maintaining thoroughness in testing the single critical seal element.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If the guide tube is exposed to lubricant, then sealing is achieved, but oil deposition and stripping occur reducing readability

Engineering Contradiction:
ImprovesealingVSAvoidoil deposition and stripping
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the sealing function to a single seal element at the distal end of the measuring tongue, which prevents lubricant from entering the guide tube. This ensures the guide tube remains dry and free from oil deposition, maintaining readability while achieving reliable sealing at the critical interface between the measuring tongue and guide tube.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The seal element serves as an intermediary that creates a barrier between the lubricant and the guide tube. This single sealing point effectively prevents oil from depositing on or stripping from the guide tube, eliminating harmful effects while maintaining sealing integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If conventional sealing methods are used, then leakage is prevented, but manufacturing costs increase

Engineering Contradiction:
Improveleakage preventionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts the sealing function to a single seal element location, significantly reducing the number of components and assembly steps required. This simplification of the sealing system reduces manufacturing complexity and cost while maintaining effective leakage prevention through the single critical seal element.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies leakage testing, reduces costs, and maintains a dry guide tube, preventing oil deposition and stripping, while allowing easy visual determination of the oil level, thus enhancing the overall efficiency and cost-effectiveness of the measuring rod system.

Implementation Method 1

at least one or precisely one seal element arranged on the measuring tongue, by means of which seal element the measuring rod is to be sealed off from a guide tube for guiding the measuring rod

Methodology Applied
Scientific EffectSealing:

Implementation Method 2

a wetting of the measuring tongue with the lubricant resulting from an immersing of the measuring tongue into the lubricant accommodated in the reservoir can be visually determined

Methodology Applied
Scientific EffectWetting: Wetting

Data Source

PatentUS11859521B2Measuring rod, in particular oil dip-stick, for an internal combustion engine, in particular of a motor vehicle, arrangement of such a measuring rod in a guide tube, and motor vehicle
Publication Date: 2024.01.02 BAYERISCHE MOTOREN WERKE AG
  • US11859521B2 patent drawing
  • US11859521B2 patent drawing
  • US11859521B2 patent drawing

AI summary

A measuring rod for measuring a fill level of a lubricant in a reservoir of an internal combustion engine includes a rod element, at one end of which is arranged a measuring tongue which can be submerged into the lubricant and by which the fill level can be measured and can be detected visually. At least one sealing element is arranged on the measuring tongue, by way of which the measuring rod can be sealed in relation to a guide tube for guiding the measuring rod.