Oil-Filled Pressure Sensor for Wearables

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Solution Overview

Problem

Conventional electronic devices with pressure sensors face challenges due to poor chemical resistance and susceptibility to water and contaminant infiltration, leading to degraded functionality and reduced lifespan.

Innovation Solution

The integration of an oil-filled pressure-sensing device within an electronic watch, featuring a hermetically sealed diaphragm and a chemically inert silicone oil medium, which shields the pressure sensor from environmental contaminants and provides accurate pressure measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a gel-based pressure-sensing device is used, then the pressure sensor can measure pressure in gas or liquid environment, but the device has poor chemical resistance and is susceptible to water and contaminant infiltration

Engineering Contradiction:
Improvepressure sensor functionalityVSAvoidwater and contaminant infiltration
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an oil-filled encapsulation as an intermediary medium between the pressure sensor and the external environment. The oil acts as a protective barrier that transmits pressure while blocking harmful substances like water and contaminants from reaching the sensor, thus resolving the contradiction between maintaining sensor functionality and preventing contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates an inert environment by filling the encapsulation with oil, which provides a chemically resistant medium that protects the pressure sensor from degradation. This inert environment prevents chemical reactions and contamination while allowing the sensor to function accurately in various pressure conditions.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Device complexity

If the pressure sensor is directly exposed to the environment, then the device structure is simple, but the sensor is susceptible to corrosion and degradation

Engineering Contradiction:
Improvesensor structureVSAvoidpressure sensor lifespan
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The patent implements a nested structure where the pressure sensor is encapsulated within an oil-filled enclosure, which is itself integrated into the electronic device housing. This nested design protects the sensor from environmental damage while maintaining a compact overall structure, thus resolving the contradiction between structural simplicity and extended sensor lifespan.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Object-affected harmful factors

If an oil-filled encapsulation is used to protect the pressure sensor, then the sensor is shielded from contaminants, but the device requires additional components and space

Engineering Contradiction:
Improvecontaminant protectionVSAvoidencapsulation structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the protective encapsulation with the device housing and integrates the oil-filled enclosure directly into the existing structure. By combining multiple functions (protection, pressure transmission, and structural support) into a unified design, the patent reduces overall complexity while maintaining effective contaminant protection.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the accuracy and durability of pressure sensing by isolating the sensor from corrosion, water, and contaminants, while allowing for compact design and increased interior space for other components.

Implementation Method 1

a diaphragm hermetically sealed to the enclosure

Methodology Applied
Scientific EffectHermetic sealing:

Implementation Method 2

a chemically inert silicone oil medium, which shields the pressure sensor from environmental contaminants

Methodology Applied
Scientific EffectChemical inertness:

Implementation Method 3

a pressure sensor encapsulated by the sensing medium... configured to measure a pressure of the volume

Methodology Applied
Scientific EffectPressure transmission: Pascal's Law

Implementation Method 4

the channel is configured to equalize the pressure of the volume and a pressure of the external environment

Methodology Applied
Scientific EffectPressure equalization: Pascal's Law

Data Source

PatentUS11561144B1Wearable electronic device with fluid-based pressure sensing
Publication Date: 2023.01.24 APPLE INC
  • US11561144B1 patent drawing
  • US11561144B1 patent drawing
  • US11561144B1 patent drawing

AI summary

An electronic device, such as a smart watch, incorporating a fluid-based pressure-sensing device is disclosed. The fluid-based pressure-sensing device includes an enclosure, a pressure sensor, a diaphragm and a sensing medium. The enclosure includes an opening and the pressure sensor is disposed inside the enclosure. The diaphragm hermetically seals the opening, and the sensing medium transfers a pressure exerted on the diaphragm to the pressure sensor. The sensing medium can be liquid oil filling a space of the enclosure, and the diaphragm is a polymer material. The pressure-sensing device may sense an environmental pressure, which may be used by the electronic device to modify its operations, change information that is displayed, and so on.