Water-Insoluble Active Compound Stabilization via Oil-Modified Acid

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Solution Overview

Problem

Aqueous compositions of water-insoluble active organic compounds, such as biocides and fungicides, typically require emulsifiers or surfactants to form stable systems, but these are prone to wash-off during rain, reducing their effectiveness on surfaces like coatings and wood.

Innovation Solution

A stable aqueous composition is achieved by combining a water-insoluble active organic compound with a water-insoluble oil-modified alpha-beta unsaturated carboxylic acid, such as linseed oil-modified maleic acid, without the need for emulsifiers or surfactants, creating a fine droplet or particle distribution that is water-resistant and effective against microbiological attack.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If emulsifiers or surfactants are used to form stable aqueous compositions of water-insoluble active organic compounds, then stability of the composition is improved, but resistance to wash-off during rainfall deteriorates

Engineering Contradiction:
Improvestability of aqueous compositionVSAvoidresistance to wash-off
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The invention changes the chemical parameters of the system by replacing conventional emulsifiers/surfactants with a water-insoluble oil-modified alpha-beta unsaturated carboxylic acid. This chemical substitution fundamentally alters how the active organic compound is stabilized in aqueous medium, transitioning from surfactant-based stabilization to a different chemical mechanism that provides both stability and water resistance simultaneously.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite system by combining the water-insoluble active organic compound with the water-insoluble oil-modified alpha-beta unsaturated carboxylic acid. This composite approach allows the two components to work synergistically, where the carboxylic acid modification provides both the stabilization mechanism and the water-resistant properties that conventional single-component surfactants cannot achieve.

Inventive Principle:
Principle #40Composite materials

2Reliability

If IPBC is used to provide biocidal effectiveness against fungi, then anti-fungal protection is improved, but yellowing effect under UV radiation worsens

Engineering Contradiction:
Improvebiocidal effectivenessVSAvoidyellowing effect
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The oil-modified alpha-beta unsaturated carboxylic acid acts as an intermediary substance between the IPBC active compound and the UV radiation environment. This intermediary provides a protective interface that allows IPBC to maintain its biocidal function while preventing direct UV interaction that causes yellowing, thus decoupling the biocidal effectiveness from the harmful yellowing effect.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention converts the potential harm of UV exposure into a benefit by using the oil-modified carboxylic acid system. The oil modification creates a matrix that actually protects the IPBC from UV degradation, transforming what would be a harmful UV interaction into a protected state where IPBC maintains effectiveness without yellowing.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of manufacture

If conventional emulsifier-based formulations are used, then ease of formulation is improved, but water resistance of the delivered active deteriorates

Engineering Contradiction:
Improveease of formulationVSAvoidwater resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention changes the formulation parameters by eliminating the need for conventional emulsifiers and using instead the water-insoluble oil-modified alpha-beta unsaturated carboxylic acid. This parameter change simplifies the formulation system while simultaneously providing the water resistance property that conventional emulsifier-based systems lack.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a stable, water-resistant delivery of active compounds like 3-iodo-2-propyl butyl carbamate (IPBC) on various surfaces, preventing yellowing under UV radiation and maintaining biocidal effectiveness, while withstanding rainfall and drying processes without wash-off.

Implementation Method 1

combining a water-insoluble active organic compound with a water-insoluble oil-modified alpha-beta unsaturated carboxylic acid

Methodology Applied
Scientific EffectComplex formation: Chemical Bonding

Implementation Method 2

deliver the water-insoluble active organic compound as an extremely fine droplets and/or particles

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Data Source

PatentUS8486915B2Compositions of water-insoluble active organic compounds
Publication Date: 2013.07.16 TROY TECHNOLOGY II INC

AI summary

A concentrate suitable for forming a stable aqueous composition upon dilution with water includes a water-insoluble active organic compound and a water-insoluble oil-modified alpha-beta unsaturated carboxylic acid.