Motor Oil Temperature Control Using Back-EMF Estimation

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Solution Overview

Problem

Existing electric vehicle driving systems require separate sensors to measure motor and oil temperatures, which can be inefficient due to small changes in oil temperature and increased production costs.

Innovation Solution

Estimating oil temperature using the back electromotive force (EMF) of the motor, eliminating the need for separate oil temperature sensors, and controlling the oil pump based on the estimated temperature and coil temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If separate sensors are used to measure motor coil temperature and oil temperature, then temperature measurement accuracy is improved, but device complexity and production cost increase

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidsensor quantity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses the back electromotive force signal (which is already present in the motor system) as a copy or proxy for temperature information. Instead of directly measuring oil temperature with a separate sensor, the system derives temperature estimates from the back EMF signal that naturally occurs during motor operation, thereby avoiding additional sensors while obtaining useful temperature data

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The back electromotive force acts as an intermediary that indirectly provides temperature information. The relationship between back EMF and temperature serves as a mediating mechanism, allowing the system to infer oil temperature without direct measurement, thus resolving the contradiction between measurement accuracy and device complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If separate sensors are used to measure motor coil temperature and oil temperature, then temperature monitoring reliability is improved, but production cost increases

Engineering Contradiction:
Improvetemperature monitoring reliabilityVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent derives temperature information from existing back EMF signals rather than requiring separate temperature sensors. This copying approach uses already-present electrical signals to obtain temperature data, reducing component count and production cost while maintaining monitoring capability through the established back EMF-temperature relationship

Inventive Principle:
Principle #26Copying

3Loss of information

If oil temperature is measured with a separate sensor, then direct temperature data is obtained, but measurement efficiency decreases due to small temperature changes

Engineering Contradiction:
Improvetemperature data accuracyVSAvoidmeasurement efficiency
Core Design Contradiction:
Loss of informationVSProductivity

Solution Approach 1:

The patent replaces the mechanical/physical temperature sensor measurement system with an electrical signal-based measurement approach. By substituting direct thermal contact measurement with back EMF signal analysis, the system achieves temperature monitoring without the inefficiencies associated with small temperature change detection by traditional sensors

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for efficient oil temperature estimation and control without additional sensors, reducing production costs and improving cooling efficiency in electric vehicles.

Implementation Method 1

the back electromotive force of the motor may appear inversely proportional to the temperature, and the changes in the temperature and the back electromotive force may appear linearly after a predetermined period

Methodology Applied
Scientific EffectBack electromotive force: Electromagnetic Induction

Data Source

PatentUS20250080032A1Oil temperature control device and method
Publication Date: 2025.03.06 HYUNDAI MOBIS CO LTD
  • US20250080032A1 patent drawing
  • US20250080032A1 patent drawing
  • US20250080032A1 patent drawing

AI summary

The present disclosure relates to oil temperature control device and method of a vehicle including a motor, and more particularly, to oil temperature control device and method for estimating and controlling an oil temperature by using a back electromotive force of a motor.