Antistatic Layers in Flexible OLED Adhesive Bonding

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Solution Overview

Problem

Organic light emitting display devices with flexible substrates face issues with static electricity generation during the removal of release films, which can damage the substrate or alter transistor characteristics, due to the lack of effective antistatic solutions that maintain flexibility, durability, and adhesiveness.

Innovation Solution

Incorporating a first antistatic layer between the protection film and the adhesive member, and a second antistatic layer on the protection film, both made from specific compounds like PEDOT:PSS, urethane, and isocyanate, to prevent static electricity generation and transfer, while ensuring the adhesive member provides flexibility, durability, and adhesiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a release film is removed to allow the adhesive member to adhere to the substrate, then the adhesive member can bond the protection film to the substrate, but static electricity is generated that can damage the substrate or alter transistor characteristics

Engineering Contradiction:
Improvesubstrate integrity and transistor performanceVSAvoidstatic electricity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

An antistatic layer is introduced as an intermediary between the adhesive member and the substrate. This layer serves as a mediator that prevents static electricity generation during the adhesion process while still allowing the adhesive member to bond to the substrate. The antistatic layer absorbs or dissipates the static charge that would otherwise be generated by the contact and separation of the release film and substrate.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the potentially harmful static electricity generation into a beneficial antistatic function by using materials with specific triboelectric properties. The antistatic layer is designed to generate a controlled static charge that counteracts harmful static discharge, or to have low friction coefficients that prevent excessive charge buildup during the manufacturing process.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Strength

If the adhesive member is made highly adhesive to ensure strong bonding, then the protection film adheres firmly to the substrate, but the adhesive member may become less flexible

Engineering Contradiction:
Improveadhesion strengthVSAvoidflexibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The adhesive member is designed as a composite structure with multiple layers, each having different properties. One layer provides strong adhesion to the substrate, while another layer provides flexibility and conformability. This composite structure allows the adhesive member to simultaneously achieve high bonding strength and the flexibility needed for applications like flexible displays and wearable devices.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs adhesive materials with adjustable parameters such as glass transition temperature, crosslinking density, and polymer chain length. By optimizing these parameters, the adhesive member can achieve a balance between adhesion strength and flexibility. For example, using adhesives with appropriate Tg values allows the material to be rigid enough for strong bonding yet flexible enough to conform to curved or flexible substrates.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents static electricity-related defects, maintaining the flexibility and adhesiveness of the adhesive member, thereby protecting the display panel from damage and ensuring consistent transistor performance.

Implementation Method 1

a first antistatic layer disposed between the protection film and the adhesive member, wherein the first antistatic layer includes a first compound; a second antistatic layer disposed on a bottom surface of the protection film... to prevent static electricity generation and transfer

Methodology Applied
Scientific EffectElectrostatics: Electrostatics

Data Source

PatentUS11917898B2Organic light emitting display device
Publication Date: 2024.02.27 SAMSUNG DISPLAY CO LTD
  • US11917898B2 patent drawing
  • US11917898B2 patent drawing
  • US11917898B2 patent drawing

AI summary

A display device includes: a substrate including a display area and a folding area positioned in a portion of the display area; a display structure disposed on the substrate; a protection film disposed on the substrate and overlapping the folding area; an adhesive member disposed between the protection film and the substrate, wherein the protection film adheres to the substrate by the adhesive member; a first antistatic layer disposed between the protection film and the adhesive member, wherein the first antistatic layer includes a first compound; a second antistatic layer disposed on a bottom surface of the protection film, wherein the second antistatic layer includes a second compound; and a supporting member disposed on the second antistatic layer, wherein the supporting member includes an opening overlapping the folding area.