OLED Second Electrode Alloy Layering for Viewing Angle Stability

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Solution Overview

Problem

Organic light emitting diode displays face issues with reduced light emission efficiency and color changes when viewed from different angles due to inner reflection and destructive interference, and existing structures that enhance light emission efficiency can lead to oxidation and reduced reliability of electrodes.

Innovation Solution

The use of a second electrode with a bottom region of MgAg alloy and a top region of AgMg alloy, along with an electron transport layer and auxiliary layers, helps maintain light emission efficiency across viewing angles while reducing oxidation and enhancing the electrode's resistance to oxidation, thereby increasing the reliability of the organic light emitting diode and display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the structure of the organic light emitting diode is changed to increase light emission efficiency, then light emission efficiency is improved, but color change depending on viewing angle is generated

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidcolor consistency
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The second electrode is divided into multiple layers with different compositions and thicknesses. The first layer contains Mg with 1-10 nm thickness, the second layer contains Ag with 10-30 nm thickness, and the third layer contains Mg with 30-70 nm thickness. This segmented structure allows each layer to contribute differently to light extraction while maintaining color consistency across viewing angles.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the electrode structure are assigned different material compositions and thicknesses to optimize specific functions. The Mg-rich first and third layers provide light extraction enhancement, while the Ag-rich second layer provides structural stability and oxidation resistance. This local differentiation resolves the contradiction between efficiency enhancement and color stability.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If a single layer structure is used for the second electrode, then manufacturing is simplified, but oxidation resistance and reliability are reduced

Engineering Contradiction:
Improveelectrode fabrication simplicityVSAvoidoxidation resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The second electrode uses a composite structure with three layers containing different metal compositions (Mg-rich, Ag-rich, Mg-rich). This composite approach combines the advantages of each material: Mg provides good light extraction properties while Ag provides oxidation resistance. The multi-layer composite structure achieves superior reliability without significantly complicating the manufacturing process.

Inventive Principle:
Principle #40Composite materials

3Reliability

If the thickness of the second electrode is increased to improve oxidation resistance, then reliability is improved, but light transmittance is reduced

Engineering Contradiction:
Improveoxidation resistanceVSAvoidlight transmittance
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The total thickness of the second electrode is controlled within the range of 40-120 nm, with specific thickness ranges for each layer (first layer: 1-10 nm, second layer: 10-30 nm, third layer: 30-70 nm). By optimizing these parameters, the electrode achieves sufficient oxidation resistance while maintaining high light transmittance. The thinner Mg layers provide light extraction enhancement without excessive thickness that would block light.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains light emission efficiency and reduces color changes with viewing angles, while improving the structural reliability of the organic light emitting diode and display by minimizing oxidation of the electrode, thus enhancing overall performance.

Implementation Method 1

light reflected by the electrode and/or inner layers

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

destructive interference of the light reflected by the electrode and/or inner layers

Methodology Applied
Scientific EffectDestructive interference: Interference

Implementation Method 3

electron transport layer disposed between the emission layer and the second electrode

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 4

holes supplied from an anode and electrons supplied from a cathode may be combined in an organic emission layer to form an exciton. Light may be emitted while the exciton is stabilized

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10079359B2Organic light emitting diode and organic light emitting diode display including the same
Publication Date: 2018.09.18 SAMSUNG DISPLAY CO LTD
  • US10079359B2 patent drawing
  • US10079359B2 patent drawing
  • US10079359B2 patent drawing

AI summary

An organic light emitting diode according to the present disclosure includes a first electrode, a second electrode overlapping the first electrode, and an emission layer disposed between the first electrode and the second electrode. The second electrode includes a bottom region and a top region. The bottom region includes a MgAg alloy including more Mg than Ag. The top region includes a AgMg alloy including more Ag than Mg.