OLED Anode Electrode Design for Reflective Electrode Protection

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Solution Overview

Problem

The existing organic light-emitting diode (OLED) display devices face defects and reduced reflectivity due to corrosion or precipitation of reflective electrodes made of silver and aluminum during etching and heat treatment processes, leading to decreased luminous efficiency and leakage paths between pixel areas.

Innovation Solution

The OLED display device design includes an anode electrode that covers the upper surface and sides of the reflective electrode, preventing exposure during subsequent processes and forming trenches in the interlayer insulation film to block leakage currents, thereby maintaining reflectivity and efficiency without additional processing steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the reflective electrode is exposed by preforming subsequent processes, then the manufacturing process can proceed, but corrosion or precipitation of the reflective electrode occurs during etching and heat treatment processes

Engineering Contradiction:
Improvemanufacturing process progressionVSAvoidreflective electrode integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The anode electrode is formed to extend and cover the sides of the reflective electrode before subsequent etching and heat treatment processes. This preliminary protective action prevents corrosion and precipitation of the reflective electrode during these processes, while still allowing the manufacturing process to proceed normally

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If the reflective electrode is exposed, then subsequent processes can be performed, but the degree of reflectivity decreases due to corrosion or precipitation

Engineering Contradiction:
Improveprocess accessibilityVSAvoidreflectivity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The anode electrode is designed to extend and cover the sides of the reflective electrode in advance, creating a protective barrier before subsequent processes. This prevents corrosion and precipitation that would reduce reflectivity, while maintaining ease of manufacture through integrated electrode design

Inventive Principle:
Principle #10Preliminary action

3Productivity

If the reflective electrode is exposed, then manufacturing can continue, but leakage paths form between adjacent pixel areas

Engineering Contradiction:
Improvemanufacturing continuityVSAvoidpixel isolation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The anode electrode is formed to extend and cover the sides of the reflective electrode before subsequent processes, creating a protective barrier that prevents leakage paths between adjacent pixel areas while maintaining manufacturing continuity

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution prevents defects in the reflective electrode, maintains luminous efficiency, and reduces leakage currents between pixel areas, enhancing the overall performance and manufacturing efficiency of the OLED display device.

Implementation Method 1

prevents certain defects from occurring at a reflective electrode during manufacturing

Methodology Applied
Scientific EffectCorrosion prevention:

Implementation Method 2

defect or loss caused by corrosion or precipitation of a reflective electrode that comprises silver and/or aluminum

Methodology Applied
Scientific EffectPrecipitation prevention: Precipitation

Implementation Method 3

the degree of reflectivity and luminous efficiency are prevented from decreasing

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 4

light is generated when the generated excitons go from an excited state into a ground state

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 5

blocks a lateral leakage current path between adjacent pixel areas

Methodology Applied
Scientific EffectElectrical conduction blocking: Electrical Resistance

Data Source

PatentUS11588129B2Organic light-emitting diode display device and manufacturing method thereof
Publication Date: 2023.02.21 DONGBU HITEK CO LTD
  • US11588129B2 patent drawing
  • US11588129B2 patent drawing
  • US11588129B2 patent drawing

AI summary

Provided is an organic light-emitting diode display device (100) in which an anode electrode (134) extends to cover sides of a reflective metal (131) below the anode electrode (134).