OLED Anode Work Function Gradient for Brightness Uniformity

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Solution Overview

Problem

The existing OLED display panels suffer from poorer brightness uniformity due to the 'coffee-ring effect' during the formation of the organic light-emitting layer, where the region close to the pixel defining layer is thicker and has lower brightness compared to the region away from it, leading to non-uniform light emission.

Innovation Solution

The OLED display panel design features a first electrode with a center sub-electrode and ring-shaped sub-electrodes arranged around it, where the work function increases sequentially from the center to the edge, ensuring more holes are injected into the thicker regions of the organic light-emitting layer, thereby correcting the brightness difference and improving uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If inkjet printing is used to form the organic light-emitting layer in sub-pixel regions defined by the pixel defining layer, then the organic light-emitting layer can be formed, but the coffee-ring effect causes non-uniform thickness and poor brightness uniformity

Engineering Contradiction:
Improveuniformity of organic light-emitting layer thicknessVSAvoidcoffee-ring effect
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The first electrode is designed with spatially varying work function characteristics: the peripheral portion has a higher work function while the middle portion has a lower work function. This local quality variation creates different hole injection characteristics in different regions, compensating for the thickness non-uniformity caused by the coffee-ring effect and achieving improved brightness uniformity across the sub-pixel region.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the organic light-emitting layer is formed by spraying material solution into the sub-pixel region, then the layer can be created, but the edge region becomes thicker and emits lower brightness compared to the center region

Engineering Contradiction:
Improvebrightness uniformityVSAvoiduniformity of light emission
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The work function parameter of the first electrode is changed spatially: the peripheral portion uses a higher work function material or structure, while the middle portion uses a lower work function material. This parameter change modifies the hole injection efficiency in different regions, with the peripheral portion injecting more holes to compensate for the thicker organic light-emitting layer, thereby achieving uniform brightness across the entire sub-pixel region.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively enhances the brightness uniformity of the organic light-emitting layer by adjusting the number of holes injected into different regions, reducing the brightness difference between the edge and center regions, resulting in improved light emission uniformity.

Implementation Method 1

The existing OLED display panels suffer from poorer brightness uniformity due to the 'coffee-ring effect' during the formation of the organic light-emitting layer, where the region close to the pixel defining layer is thicker and has lower brightness compared to the region away from it

Methodology Applied
Scientific EffectCoffee-ring effect: Coffee Ring Effect

Data Source

PatentUS11075353B2Organic light-emitting diode display panel and manufacturing method thereof and display device
Publication Date: 2021.07.27 BOE TECHNOLOGY GROUP CO LTD
  • US11075353B2 patent drawing
  • US11075353B2 patent drawing
  • US11075353B2 patent drawing

AI summary

The present disclosure discloses an organic light-emitting diode display panel and a manufacturing method thereof and a display device, and relates to the field of display technologies. The organic light-emitting diode display panel comprises: a base substrate; a pixel defining layer and a plurality of first electrodes on the base substrate, wherein the pixel defining layer defines, on the base substrate, a plurality of sub-pixel regions arranged in an array, one of the first electrodes is located in each of the sub-pixel regions, and the work function of a middle portion of the first electrode is less than the work function of a peripheral portion; an organic light-emitting layer on each of the first electrodes; and a second electrode electrically connected to the organic light-emitting layer, wherein the first electrode is an anode and the second electrode is a cathode.