OLED Array Substrate Bending Elimination via Through-Substrate Conductive Layers

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Solution Overview

Problem

Existing OLED devices face challenges in achieving a narrow frame design due to the need for a high-flexibility bending region to place the secondary functional region below the main display region, leading to increased costs and risk of film breakage.

Innovation Solution

An array substrate with a main display region and a secondary function region, featuring a substrate with a first conductive layer, a second conductive layer, and a passing layer that electrically connects the two, along with a driving circuit board, eliminates the need for bending by allowing the cell on film (COF) to be directly placed on the substrate, reducing the distance between the main display region and the frame.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a bending region is provided to completely bend the secondary functional region below the main display region, then the secondary functional region can be placed below the main display region to achieve narrow frame design, but the flexibility requirement increases and product cost increases

Engineering Contradiction:
Improveposition of secondary functional regionVSAvoidbending region flexibility requirement
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent divides the conductive connection into multiple segments: a first conductive layer on the back surface of the substrate, a second conductive layer on the front surface, and passing layers penetrating through the substrate to electrically connect them. This segmentation eliminates the need for a single continuous bending region while maintaining electrical connectivity between the secondary functional region and the main display region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a planar two-dimensional connection to a three-dimensional structure by having conductive layers on both the front and back surfaces of the substrate, with passing layers extending through the thickness of the substrate. This dimensional change allows electrical connection without requiring the entire secondary functional region to be bent below the main display region.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Shape

If a bending region is provided to completely bend the secondary functional region below the main display region, then the secondary functional region can be placed below the main display region, but the risk of film breakage at bending point increases

Engineering Contradiction:
Improveposition of secondary functional regionVSAvoidfilm breakage risk
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

By segmenting the conductive path into multiple layers and passing layers, the patent eliminates the need for a continuous bending region. The passing layers penetrate through the substrate to provide direct electrical connection points, removing the stress concentration points that would otherwise exist at bending locations and thereby preventing film breakage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of bending the secondary functional region below the main display region as in conventional designs, the patent inverts the approach by placing the first conductive layer on the back surface of the substrate and using passing layers to connect to the second conductive layer on the front surface. This inversion eliminates the bending requirement entirely, thereby eliminating the risk of film breakage at bending points.

Inventive Principle:
Principle #13The other way round (Inversion)

3Shape

If a bending region is provided to completely bend the secondary functional region below the main display region, then the secondary functional region can be placed below the main display region, but the distance between main display region and frame increases

Engineering Contradiction:
Improveposition of secondary functional regionVSAvoiddistance between main display region and frame
Core Design Contradiction:
ShapeVSLength of stationary object

Solution Approach 1:

The patent utilizes the third dimension (through the substrate thickness) by implementing passing layers that penetrate through the substrate. This allows the secondary functional region to be positioned closer to the main display region without requiring it to be bent below, thereby reducing the distance between the main display region and the frame while maintaining electrical connectivity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10978542B2Array substrate, fabricating method thereof, and display device
Publication Date: 2021.04.13 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US10978542B2 patent drawing
  • US10978542B2 patent drawing
  • US10978542B2 patent drawing

AI summary

An array substrate, a fabricating method thereof, and a display device are provided. A portion of the array substrate aligned to a secondary function region has a first conductive layer and a second conductive layer disposed on two opposite surfaces of the substrate. A circuit in the second conductive layer is electrically connected to a circuit of a main display region, and a circuit of a driving circuit board is electrically connected to a circuit of the first conductive layer. In this way, a cell on film (COF) is directly placed on a back surface of the substrate, and the main display region and the COF are connected by a passing layer passing through the substrate. No further bending is required.