Auxiliary Electrode Line Segmentation for OLED IR Drop and Shrinkage

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Solution Overview

Problem

Organic electroluminescence display devices face issues with pixel shrinkage due to deterioration of the organic electroluminescent layer caused by differences in heat transfer and out-gassing of gases, leading to uneven organic layer thickness and IR drop at the second electrode.

Innovation Solution

The formation of an auxiliary electrode line with a plurality of patterns and/or trenches reduces the contact area between the auxiliary electrode line and the second electrode, improving heat transfer and gas removal during the curing process, thereby preventing pixel shrinkage and IR drop.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the auxiliary electrode line is formed with a large contact area between the first conductive pattern and the second electrode, then the electrical connection is improved, but the heat transfer during the organic layer curing process deteriorates, causing uneven organic layer thickness and pixel shrinkage

Engineering Contradiction:
Improveelectrical connectionVSAvoidheat transfer uniformity
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The auxiliary electrode line is segmented into multiple first conductive patterns arranged in parallel, each with a reduced contact area to the second electrode. This segmentation allows the electrical connection function to be distributed across multiple smaller contact points, while each individual contact point maintains sufficient heat transfer capability without causing localized overheating or insufficient curing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first conductive patterns are designed with specific local geometric characteristics (width, spacing, and contact area) that optimize the local heat transfer properties. By controlling the dimensions and arrangement of these patterns, the patent achieves uniform heat distribution across the wire region during the organic layer curing process, preventing the uneven thickness and shrinkage caused by poor heat transfer.

Inventive Principle:
Principle #3Local quality

2Reliability

If the auxiliary electrode line uses a continuous wide conductive pattern, then the current conduction is improved, but the gas removal during curing deteriorates, causing out-gassing into the organic electroluminescent layer

Engineering Contradiction:
Improvecurrent conductionVSAvoidout-gassing
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The auxiliary electrode line is divided into multiple separate first conductive patterns instead of a single continuous wide pattern. This segmentation creates gaps between the patterns that serve as channels for gas escape during the curing process, preventing gas accumulation and out-gassing into the organic electroluminescent layer while still maintaining adequate current conduction through the parallel arrangement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful effect of gas trapping is eliminated by extracting or removing the continuous conductive structure and replacing it with discrete segmented patterns. This extraction of the continuous structure creates the necessary void spaces for gas removal while preserving the electrical function through the distributed conductive patterns.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If the first conductive pattern has a large line width to reduce IR drop, then the electrical resistance is reduced, but the heat transfer to the organic layer deteriorates, causing insufficient curing

Engineering Contradiction:
Improveelectrical resistanceVSAvoidcuring temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The auxiliary electrode line is segmented into multiple narrower first conductive patterns instead of a single wide pattern. This segmentation reduces the line width of each individual pattern, thereby improving heat transfer to the organic layer and ensuring sufficient curing, while the parallel arrangement of multiple patterns collectively maintains low electrical resistance to prevent IR drop.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple narrow first conductive patterns are merged in parallel to achieve the electrical performance of a wide conductor. By combining several smaller conductive elements, the patent achieves both low electrical resistance (through parallel conduction paths) and good heat transfer (through smaller line widths that more effectively conduct heat to the organic layer).

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures uniform organic layer thickness and prevents pixel shrinkage by enhancing heat transfer and removing gases from the organic layer, improving the reliability and performance of the display device.

Implementation Method 1

improving heat transfer during the curing of an organic layer in the display device

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

removal of gases remaining in the organic layer, thereby preventing deterioration of an organic electroluminescent layer due to out-gassing

Methodology Applied
Scientific EffectOut-gassing: Evaporation

Data Source

PatentUS7701132B2Organic electroluminescence display device having auxiliary electrode line and method of manufacturing the same
Publication Date: 2010.04.20 SAMSUNG DISPLAY CO LTD
  • US7701132B2 patent drawing
  • US7701132B2 patent drawing
  • US7701132B2 patent drawing

AI summary

An organic electroluminescence display device and a method of manufacturing the same, configured to prevent IR drop of a second electrode by forming an auxiliary electrode line in an organic electroluminescence display device, are disclosed. The display device is also configured to prevent pixel shrinkage caused by deterioration of an organic electroluminescent layer due to transfer of gases into the organic electroluminescent layer. The out-gassing is prevented by providing a plurality of patterns and/or trenches in the auxiliary electrode line to reduce the contact area between the auxiliary electrode line and the second electrode, thereby lowering heat resistance and optimizing heat transfer during a curing process, and also allowing for removal of remaining gases in an organic film.