Auxiliary Electrode on Overcoating Layer for OLED Aperture Ratio

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Solution Overview

Problem

The existing organic light emitting display devices have a reduced aperture ratio, image quality, and lifetime due to the formation of auxiliary electrodes on the same layer as the anode, which also limits the pixel area and increases manufacturing complexity.

Innovation Solution

The auxiliary electrode is formed on an overcoating layer, allowing for a broader anode opening width and improved aperture ratio, image quality, and lifetime, while simplifying the manufacturing process by reducing the number of masks used.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the auxiliary electrode is formed on the same layer as the anode, then the manufacturing process is simplified, but the aperture ratio is reduced

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidaperture ratio
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The auxiliary electrode is moved from the same layer as the anode to a different layer (overcoating layer), changing the spatial arrangement from two-dimensional co-planar to three-dimensional stacked configuration. This allows the anode opening width to be increased without direct interference from the auxiliary electrode, thereby improving aperture ratio while maintaining manufacturing simplicity through layer-based separation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the auxiliary electrode is formed on the same layer as the anode, then the device structure is compact, but the pixel area is limited

Engineering Contradiction:
Improvedevice structure compactnessVSAvoidpixel area
Core Design Contradiction:
Volume of moving objectVSArea of moving object

Solution Approach 1:

By transitioning the auxiliary electrode to a different layer (overcoating layer), the patent utilizes the third dimension (vertical stacking) to maintain device compactness while freeing up horizontal pixel area. The anode can now extend to larger dimensions within the pixel area without conflicting with the auxiliary electrode, as they occupy different vertical levels.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If the auxiliary electrode is formed on the same layer as the anode, then the manufacturing process uses fewer process steps, but the image quality is reduced

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidimage quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The layer separation approach allows for broader anode openings and better optical characteristics without significantly increasing manufacturing complexity. The auxiliary electrode on the overcoating layer can still be formed using standard photolithography and deposition processes, maintaining manufacturing efficiency while achieving improved image quality through enhanced aperture ratio and light emission characteristics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Device complexity

If the auxiliary electrode is formed on the same layer as the anode, then the device structure is simple, but the lifetime is reduced

Engineering Contradiction:
Improvedevice structure simplicityVSAvoiddevice lifetime
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

By placing the auxiliary electrode on the overcoating layer rather than the same layer as the anode, the patent achieves better device lifetime without substantially increasing structural complexity. The separation allows for optimized electrical fields and reduced stress concentrations, extending device operational life while maintaining a relatively simple multi-layer structure that is still manufacturable using conventional processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP2996151B1Organic light emitting display device and method of manufacturing the same
Publication Date: 2019.12.04 LG DISPLAY CO LTD
  • EP2996151B1 patent drawingFigure 1~2
  • EP2996151B1 patent drawingFigure 3~4
  • EP2996151B1 patent drawingFigure 5A~5B

AI summary

Disclosed is an organic light emitting display device in which an auxiliary electrode is disposed on an overcoating layer, and thus, an aperture ratio is enhanced. The organic light emitting display device includes a first overcoating layer (161) disposed on a driving transistor (Tdr) and a supply electrode (151), a connection electrode (152) disposed on the first overcoating layer (161) and connected to the supply electrode (151) through a second contact hole (132), a first electrode (171) disposed on the first overcoating layer (161) and connected to the driving transistor (Tdr) through a first contact hole (131), a second overcoating layer (165) disposed on the first overcoating layer (161), and an auxiliary electrode (153) disposed on the second overcoating layer (165) and connected to the connection electrode (152). The first overcoating layer (161) may include the first contact hole (131) and the second contact hole (132). The second overcoating layer (165) may cover the first and second contact holes (131, 132) and may not cover a portion of the first electrode (151).