Auxiliary Electrode on Overcoating Layer for OLED Aperture Ratio
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
The existing organic light emitting display devices have a reduced aperture ratio, image quality, and lifetime due to the formation of auxiliary electrodes on the same layer as the anode, which also limits the pixel area and increases manufacturing complexity.
Innovation Solution
The auxiliary electrode is formed on an overcoating layer, allowing for a broader anode opening width and improved aperture ratio, image quality, and lifetime, while simplifying the manufacturing process by reducing the number of masks used.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If the auxiliary electrode is formed on the same layer as the anode, then the manufacturing process is simplified, but the aperture ratio is reduced
Solution Approach 1:
The auxiliary electrode is moved from the same layer as the anode to a different layer (overcoating layer), changing the spatial arrangement from two-dimensional co-planar to three-dimensional stacked configuration. This allows the anode opening width to be increased without direct interference from the auxiliary electrode, thereby improving aperture ratio while maintaining manufacturing simplicity through layer-based separation.
2Volume of moving object
If the auxiliary electrode is formed on the same layer as the anode, then the device structure is compact, but the pixel area is limited
Solution Approach 1:
By transitioning the auxiliary electrode to a different layer (overcoating layer), the patent utilizes the third dimension (vertical stacking) to maintain device compactness while freeing up horizontal pixel area. The anode can now extend to larger dimensions within the pixel area without conflicting with the auxiliary electrode, as they occupy different vertical levels.
3Productivity
If the auxiliary electrode is formed on the same layer as the anode, then the manufacturing process uses fewer process steps, but the image quality is reduced
Solution Approach 1:
The layer separation approach allows for broader anode openings and better optical characteristics without significantly increasing manufacturing complexity. The auxiliary electrode on the overcoating layer can still be formed using standard photolithography and deposition processes, maintaining manufacturing efficiency while achieving improved image quality through enhanced aperture ratio and light emission characteristics.
4Device complexity
If the auxiliary electrode is formed on the same layer as the anode, then the device structure is simple, but the lifetime is reduced
Solution Approach 1:
By placing the auxiliary electrode on the overcoating layer rather than the same layer as the anode, the patent achieves better device lifetime without substantially increasing structural complexity. The separation allows for optimized electrical fields and reduced stress concentrations, extending device operational life while maintaining a relatively simple multi-layer structure that is still manufacturable using conventional processes.
Data Source
Figure 1~2
Figure 3~4
Figure 5A~5B
AI summary
Disclosed is an organic light emitting display device in which an auxiliary electrode is disposed on an overcoating layer, and thus, an aperture ratio is enhanced. The organic light emitting display device includes a first overcoating layer (161) disposed on a driving transistor (Tdr) and a supply electrode (151), a connection electrode (152) disposed on the first overcoating layer (161) and connected to the supply electrode (151) through a second contact hole (132), a first electrode (171) disposed on the first overcoating layer (161) and connected to the driving transistor (Tdr) through a first contact hole (131), a second overcoating layer (165) disposed on the first overcoating layer (161), and an auxiliary electrode (153) disposed on the second overcoating layer (165) and connected to the connection electrode (152). The first overcoating layer (161) may include the first contact hole (131) and the second contact hole (132). The second overcoating layer (165) may cover the first and second contact holes (131, 132) and may not cover a portion of the first electrode (151).