OLED Display Substrate Barrier Grooves for Opening Encapsulation

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Solution Overview

Problem

The encapsulation properties of organic light-emitting display substrates are inadequate, allowing moisture and oxygen to enter through openings, which limits their large-scale application and reduces their service life.

Innovation Solution

The organic light-emitting display substrate features annular partition grooves and anode layers with annular covering portions that create a barrier around openings, using a combination of inorganic and organic layers to prevent moisture and oxygen ingress, with the anode layer covering the bottom and side walls of the grooves and the inorganic layer extending to the edge of the opening to enhance encapsulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If openings are provided in the display area, then the display device can achieve flexible display and curved display functions, but moisture and oxygen can enter through the openings, degrading the encapsulation property

Engineering Contradiction:
Improveflexible display functionVSAvoidencapsulation property
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent divides the opening into multiple regions by forming annular partition grooves that segment the opening into a first region (closer to the edge) and a second region (closer to the center). This segmentation allows different functional layers to be positioned in different regions, creating a barrier structure that prevents moisture and oxygen from reaching the flexible display layer while maintaining the opening's flexible display function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a vertical dimension to the encapsulation structure by forming annular partition grooves that extend from the first surface toward the second surface of the substrate. This creates a three-dimensional barrier structure with bottom walls and side walls, transforming the traditional two-dimensional planar encapsulation into a multi-layered vertical barrier that blocks moisture and oxygen pathways.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the annular partition groove extends deeply into the substrate, then the barrier effect against moisture and oxygen is enhanced, but the manufacturing precision requirement increases

Engineering Contradiction:
Improveencapsulation propertyVSAvoidgroove formation precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by making the annular partition groove depth selective rather than uniform throughout. The groove extends from the first surface toward the second surface but does not necessarily penetrate completely through, creating different barrier heights at different locations. This allows effective moisture and oxygen blocking while reducing the overall manufacturing precision requirements compared to a full穿透 structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a nested structure where the annular partition groove forms a barrier within the substrate thickness, and the flexible display layer is positioned in the space above the groove's bottom wall. This nested arrangement provides effective encapsulation without requiring the groove to extend through the entire substrate thickness, thereby reducing manufacturing complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11910660B2Organic light-emitting display substrate and manufacturing method thereof, and organic light-emitting display device
Publication Date: 2024.02.20 CHENGDU BOE OPTOELECTRONICS TECH CO LTD
  • US11910660B2 patent drawing
  • US11910660B2 patent drawing
  • US11910660B2 patent drawing

AI summary

Provided are an organic light-emitting display substrate and a manufacturing method thereof, and an organic light-emitting display device. A display area of the display substrate includes at least one opening. The display substrate includes a substrate, and an organic layer, a first inorganic layer, an anode layer and an organic functional layer that are sequentially arranged on one side of the substrate. The inorganic layer and the organic layer has at least one annular partition groove corresponding to each opening. A width of an orthographic projection of the notch of the annular partition groove on the substrate is smaller than that of an orthographic projection of the annular partition groove on the substrate. The functional layer includes a first organic functional material portion located outside the annular partition groove and a second organic functional material portion located inside the annular partition groove that are not connected.