Flexible OLED Blocking Layer for Transistor Uniformity

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Solution Overview

Problem

Flexible OLED displays face challenges in maintaining uniform transistor characteristics and reducing after-image effects due to process dispersion and impurity permeation from flexible substrates, leading to non-uniformity and display quality issues.

Innovation Solution

Incorporating a blocking layer made of metal or semiconductor material on the flexible substrate, which overlaps transistors and receives a driving voltage, helps to reduce impurity permeation and compensates for threshold voltage shifts, thereby improving transistor uniformity and reducing after-image effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a flexible substrate is used to enable bending capability, then flexibility and portability are improved, but impurity permeation increases causing non-uniform transistor characteristics

Engineering Contradiction:
ImproveflexibilityVSAvoidtransistor characteristic uniformity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A blocking layer is introduced as an intermediary component between the flexible substrate and the transistor structure. This blocking layer specifically prevents impurity permeation from the substrate to the transistor, thereby maintaining transistor characteristic uniformity while preserving the flexibility provided by the flexible substrate.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If process dispersion is reduced to improve transistor uniformity, then manufacturing precision is improved, but after-image effects increase due to threshold voltage shifts

Engineering Contradiction:
Improvetransistor characteristic uniformityVSAvoidafter-image effects
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The blocking layer compensates for threshold voltage shifts that would otherwise cause after-image effects. By actively counteracting these voltage shifts, the blocking layer converts a potential harmful effect (threshold voltage variation) into a beneficial outcome (reduced after-image effects), while maintaining the manufacturing precision needed for uniform transistor characteristics.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The blocking layer enhances transistor uniformity and reduces after-image effects, improving the display quality and contrast ratio of flexible OLEDs by stabilizing the transistor characteristics and minimizing the impact of substrate impurities.

Implementation Method 1

the blocking layer receives a voltage through a contact hole in the pixel that exposes the blocking layer

Methodology Applied
Scientific EffectVoltage compensation:

Implementation Method 2

the blocking layer is in an area that overlaps the switching transistor on a plane, and is between the switching transistor and the flexible substrate

Methodology Applied
Scientific EffectImpurity barrier: Diffusion Barrier

Data Source

PatentUS20240130171A1Organic light emitting diode display device
Publication Date: 2024.04.18 SAMSUNG DISPLAY CO LTD
  • US20240130171A1 patent drawing
  • US20240130171A1 patent drawing
  • US20240130171A1 patent drawing

AI summary

A display may include flexible substrate, a blocking layer on the flexible substrate, a pixel on the flexible substrate and the blocking layer, and a scan line, a data line, a driving voltage line, and an initialization voltage line connected to the pixel. The pixel may include an organic light emitting diode, a switching transistor connected to the scan line, and a driving transistor to apply a current to the organic light emitting diode. The blocking layer is in an area that overlaps the switching transistor on a plane, and between the switching transistor and the flexible substrate, and receives a voltage through a contact hole that exposes the blocking layer.