OLED Storage Capacitor Curvature for Etching-Imbalance Prevention

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Solution Overview

Problem

Existing organic light emitting diode (OLED) displays face issues with electrical characteristics due to particle contamination and non-uniform electrode formation, leading to short-circuits in capacitors and deteriorated performance.

Innovation Solution

The OLED display design includes a substrate with specific transistor and capacitor configurations, such as a storage capacitor with a curved second storage electrode and a pixel electrode that does not overlap the curved edge, along with a light emission control transistor and initialization voltage line, to improve electrical characteristics and prevent defects from etching imbalances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional capacitor structure with straight edges is used, then the manufacturing process is simple, but particle contamination and etching imbalances cause short-circuits and deteriorated electrical characteristics

Engineering Contradiction:
Improveelectrical characteristicsVSAvoidcapacitor structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The second storage electrode is designed with a curved edge instead of a straight edge, creating an asymmetric structure that prevents particle contamination and etching imbalances from causing short-circuits. The curved edge ensures uniform etching throughout the process, improving electrical characteristics while maintaining manufacturing feasibility.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The second storage electrode incorporates a curved edge geometry that eliminates sharp corners where particles tend to accumulate and where etching imbalances occur. This curvature design prevents short-circuits in the capacitor while maintaining a relatively simple manufacturing process.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Area of stationary object

If the pixel electrode overlaps the curved edge of the second storage electrode, then the area utilization is maximized, but defects from etching imbalances occur

Engineering Contradiction:
Improvepixel electrode areaVSAvoidetching uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The curved edge of the second storage electrode creates an asymmetric boundary that the pixel electrode follows, maximizing area utilization while avoiding the etching imbalance defects associated with straight edges and sharp corners.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The pixel electrode is designed to overlap specific regions of the curved edge where etching uniformity is maintained, while avoiding regions where etching imbalances could occur. This local optimization ensures both high area utilization and manufacturing precision.

Inventive Principle:
Principle #3Local quality

3Reliability

If additional control transistors and voltage lines are added, then the electrical characteristics and display quality improve, but the device complexity increases

Engineering Contradiction:
Improvedisplay qualityVSAvoidtransistor and line configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The light emission control transistor and initialization voltage line are integrated into the existing pixel circuit architecture, allowing these additional components to perform multiple functions within the display system while minimizing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The additional control transistors and voltage lines are merged with the existing capacitor and transistor configurations, creating a unified circuit design that improves electrical characteristics and display quality without proportionally increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11839113B2Organic light emitting diode display and manufacturing method thereof
Publication Date: 2023.12.05 SAMSUNG DISPLAY CO LTD
  • US11839113B2 patent drawing
  • US11839113B2 patent drawing
  • US11839113B2 patent drawing

AI summary

An organic light emitting diode display includes: a substrate; a scan line formed over the substrate and transmitting a scan signal; a data line crossing the scan line and transmitting a data voltage; a driving voltage line crossing the scan line and transmitting a driving voltage; a switching transistor connected to the scan line and the data line; a driving transistor connected to the switching transistor; a driving connection member connected to a driving gate electrode of the driving transistor; a storage capacitor including a first storage electrode and a second storage electrode; a pixel electrode electrically connected to the driving transistor; and a contact hole connecting the first storage electrode and the driving connection member. The second storage electrode may include a cut-out by a curved edge at least partially surrounding the contact hole, and the pixel electrode may be formed not to overlap the cut-out.