OLED Storage Capacitor Overlap and Moisture Barrier

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Solution Overview

Problem

In organic electroluminescent devices (OLEDs), reducing the size of pixel regions to achieve higher resolution leads to a decrease in storage capacitance and aperture ratio, and flexible OLEDs face issues with moisture and oxygen permeation, static electricity, and TFT malfunction.

Innovation Solution

The OLED design includes a storage capacitor that overlaps switching and driving TFTs, using a metal material for electrodes and inorganic insulating materials for buffer layers, and incorporates a moisture blocking layer on a flexible substrate to prevent degradation and improve capacitance and aperture ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the pixel region size is reduced to achieve higher resolution, then the resolution is improved, but the storage capacitance and aperture ratio decrease

Engineering Contradiction:
ImproveresolutionVSAvoidstorage capacitance
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The storage capacitor is repositioned from a planar configuration to a three-dimensional structure that overlaps with the TFT in the vertical dimension. This allows the capacitor to utilize the space above and below the TFT layer, effectively increasing its area without expanding the pixel region footprint, thereby maintaining high resolution while increasing storage capacitance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The storage capacitor is nested within the pixel region by positioning it to overlap with the TFT structure. The capacitor's electrodes are arranged such that one electrode is formed on the TFT structure while the other is formed on the opposite side, creating a nested configuration that maximizes space utilization within the constrained pixel area.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If the pixel region size is reduced to achieve higher resolution, then the resolution is improved, but the aperture ratio decreases

Engineering Contradiction:
ImproveresolutionVSAvoidaperture ratio
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

By moving the storage capacitor into the vertical dimension through overlapping with the TFT, the horizontal area available for light emission is preserved. This dimensional transition allows the aperture ratio to remain high while the resolution is improved through smaller pixel pitch.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If a flexible substrate is used to enable flexible OLED, then the flexibility is improved, but moisture and oxygen permeation increases causing TFT malfunction

Engineering Contradiction:
ImproveflexibilityVSAvoidTFT malfunction
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A moisture blocking layer is introduced as a thin film structure between the flexible substrate and the TFT. This film acts as a barrier to moisture and oxygen permeation, protecting the TFT from environmental degradation while maintaining the overall flexibility of the device.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The moisture blocking layer serves as an intermediary between the flexible substrate and the TFT. It mediates the interaction by blocking harmful moisture and oxygen molecules from reaching the TFT, thereby preventing malfunction while allowing the flexible substrate to maintain its mechanical properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP2963687B1Organic electroluminescent device
Publication Date: 2020.03.18 LG DISPLAY CO LTD
  • EP2963687B1 patent drawingFigure 1
  • EP2963687B1 patent drawingFigure 2~3
  • EP2963687B1 patent drawingFigure 4A~4B

AI summary

Disclosed is an organic electroluminescent device (OELD) (100) that includes a first substrate (101) including a pixel region (P) that includes an element region (DA) and a light emission region (EA); a storage capacitor (StgC) disposed at the element region (DA), and including a first storage electrode (103), a first buffer layer (104) on the first storage electrode (103), and a second storage electrode (106) on the first buffer layer (104); a second buffer layer (108) on the storage capacitor (StgC); a plurality of TFTs (STr, DTr) on the second buffer layer (108) at the element region (DA); and a passivation layer (160) on the plurality of TFTs (STr, DTr), wherein the storage capacitor (StgC) overlaps at least one of the plurality of TFTs (STr, DTr).