OLED Capping Layer Compound for Higher Light Extraction

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Solution Overview

Problem

Organic Light-Emitting Diodes (OLEDs) face significant energy loss due to internal quantum efficiency limitations, with external quantum efficiency around 20%, primarily due to substrate mode loss, surface plasma loss, and waveguide effects, necessitating improved capping layer materials with high refractive index and low absorption in the visible wavelength range.

Innovation Solution

A novel organic compound with an aza benzene structure connected to anthracene and quinolinazole is developed, featuring a high refractive index and low extinction coefficient, which serves as an effective capping layer to enhance light extraction efficiency and luminous efficiency, particularly for blue light pixels, while reducing angle-dependence of light emission and protecting OLEDs from environmental degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional capping layer material is used, then the device structure is simple, but the light extraction efficiency is low due to insufficient refractive index and high absorption in visible wavelength region

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidcapping layer material complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent changes the optical parameters of the capping layer material by developing organic compounds with specifically tuned refractive indices (n>2.1) and extinction coefficients (k≤0.00) in the visible wavelength range. This resolves the contradiction by optimizing material parameters to maximize light extraction while maintaining material simplicity for vapor deposition processing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite molecular structures combining aza benzene cores with anthracene and quinolinazole moieties. This composite approach achieves the desired optical properties (high refractive index, low absorption) through molecular design while maintaining the material's processability via vapor deposition, thus resolving the contradiction between performance and simplicity.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If a capping layer material with high refractive index is used, then light extraction efficiency is improved, but the material requires complex molecular structure design to achieve both high refractive index and low absorption

Engineering Contradiction:
Improveluminous efficiencyVSAvoidmolecular structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent applies local quality by designing specific molecular regions with distinct functions: the aza benzene core provides structural stability and appropriate refractive index, while the anthracene and quinolinazole groups contribute to low absorption in the visible range. This localized functional design achieves high luminous efficiency without requiring overly complex overall molecular structures.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent systematically varies molecular parameters including substituent types (L1, L2, L3 groups), ring structures, and conjugation lengths to optimize the balance between refractive index and absorption coefficient. This parameter optimization enables achieving high luminous efficiency while controlling molecular structure complexity to maintain vapor deposition processability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the glass transition temperature is increased to improve thermal stability, then the material becomes less evaporable without thermal decomposition

Engineering Contradiction:
Improvethermal stabilityVSAvoidevaporability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent optimizes the glass transition temperature parameter to a specific range that balances thermal stability and evaporability. The molecular结构设计 achieves sufficient thermal stability for device operation while maintaining vapor pressure adequate for vacuum deposition processing, resolving the contradiction between reliability and ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic balance in the molecular structure through flexible substituent groups (alkyl, aryl, heterocyclic groups) that can adjust molecular packing and intermolecular interactions. This dynamic structural flexibility enables the material to exhibit appropriate thermal stability at operating temperatures while maintaining evaporability during the deposition process.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel organic compound significantly improves the external quantum efficiency and luminous efficiency of OLEDs by effectively coupling light extraction, reducing energy loss, and providing enhanced protection against environmental factors, leading to improved performance and longevity of OLED devices.

Implementation Method 1

an organic capping layer (CPL) is vapor-deposited on a translucent metal electrode Al to adjust an optical interference distance, suppress external light reflection, and suppress extinction caused by surface plasma energy movement, to improve light extraction efficiency

Methodology Applied
Scientific EffectLight extraction: Refraction

Implementation Method 2

an organic capping layer (CPL) is vapor-deposited on a translucent metal electrode Al to adjust an optical interference distance

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 3

an organic capping layer (CPL) is vapor-deposited on a translucent metal electrode Al

Methodology Applied
Scientific EffectVapor deposition: Physical Vapour Deposition

Data Source

PatentUS11751475B2Organic compound, display panel and display apparatus
Publication Date: 2023.09.05 XIAMEN TIANMA MICRO ELECTRONICS
  • US11751475B2 patent drawing
  • US11751475B2 patent drawing
  • US11751475B2 patent drawing

AI summary

The present disclosure provides an organic compound, having a structure represented by Formula 1, in which L1, L2, and L3 are each independently selected from a single bond, or C4-C30 arylene; X1, X2, and X3 are each independently selected from CRa, or N, and at least one of X1, X2, or X3 is N; Ar1, Ar2, and Ar3 are each independently selected from C6-C60 aryl, a structure represented by Formula 2, or a structure represented by Formula 3; at least one of Ar1, Ar2, or Ar3 is the structure represented by Formula 2, and at least one of Ar1, Ar2, or Ar3 is the structure represented by Formula 3; X4, X5, X6, and X7 are each independently selected from CRb, or N, and at least one of X4, X5, X6, or X7 is N; # indicates a bonding position; and Ra and Rb are specifically defined in the specification.