OLED Cathode Microstructure for Plasmon Extraction

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Solution Overview

Problem

Existing organic light emitting diodes (OLEDs) face low light extraction efficiency due to the conversion of near-field light into surface plasmons on metal cathodes, which are not effectively converted back into propagating light, and lack of optimal parameters for periodic microstructures to enhance this efficiency.

Innovation Solution

A two-dimensional periodic microstructure is formed on the cathodic conductive layer with specific parameters, including a range of extraction wavelengths and distances between concave or convex portions, to improve light extraction efficiency by converting surface plasmons into propagating light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a periodic microstructure is provided on the cathode surface to extract surface plasmons, then light extraction efficiency is improved, but the conversion efficiency from surface plasmon to propagation light remains insufficient due to lack of optimal parameters

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidmicrostructure parameter optimization
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by establishing specific relationships between the period of the microstructure and the wavelength of surface plasmons. The period is set to satisfy the condition: λ_sp/2 < period < λ_sp, where λ_sp is the wavelength of surface plasmons. This parameter optimization enables efficient conversion of surface plasmons into propagation light, resolving the contradiction between improving light extraction efficiency and achieving manufacturable precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a periodic microstructure dimension on the cathode surface, transforming a flat two-dimensional surface into a three-dimensional structured surface. This dimensional change creates diffraction gratings that couple surface plasmons with propagation light modes, enabling the conversion process and improving light extraction efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If light is emitted in all directions from the light emitting layer, then complete light coverage is achieved, but most light enters waveguide mode and undergoes total reflection, reducing extraction efficiency

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidlight energy converted to heat
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent introduces a periodic microstructure dimension on the cathode surface, transforming a flat two-dimensional surface into a three-dimensional structured surface. This dimensional change creates diffraction gratings that couple surface plasmons with propagation light modes, enabling the conversion process and improving light extraction efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs periodic action by creating a periodic microstructure on the cathode surface with a specific period ranging from λ_sp/2 to λ_sp. This periodic structure acts as a diffraction grating that systematically converts surface plasmons into propagation light at regular intervals, enabling efficient and continuous light extraction throughout the emission process.

Inventive Principle:
Principle #19Periodic action

3Length of stationary object

If the light emitting layer is positioned close to the metal cathode, then device thickness is reduced, but near-field light is converted to surface plasmons that disappear, decreasing light extraction efficiency

Engineering Contradiction:
Improvedevice thicknessVSAvoidnear-field light conversion to surface plasmons
Core Design Contradiction:
Length of stationary objectVSLoss of energy

Solution Approach 1:

The patent converts the harmful effect of near-field light conversion into a beneficial process. Instead of allowing surface plasmons to disappear, the periodic microstructure on the cathode surface captures these surface plasmons and converts them into propagation light. This transforms the previously harmful energy loss into a useful light extraction mechanism, improving overall light extraction efficiency while maintaining thin device structure.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly enhances light extraction efficiency by converting surface plasmons into directional radiant light, improving the brightness of OLEDs and related devices.

Implementation Method 1

a method of using surface plasmon resonance is suggested. For example, PTL 1 to PTL 4 disclose a method of providing a one-directional or two-directional periodic microstructure on a surface of a metallic layer (cathode). In this method, the periodic microstructure functions as a diffraction lattice. Due to this, energy, which disappears as the surface plasmon on the surface of the cathode is extracted as light

Methodology Applied
Scientific EffectSurface plasmon resonance:

Implementation Method 2

the periodic microstructure functions as a diffraction lattice. Due to this, energy, which disappears as the surface plasmon on the surface of the cathode is extracted as light

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS10566574B2Organic light emitting diode, method for manufacturing same, image display device, and illuminating device
Publication Date: 2020.02.18 OJI HLDG CORP
  • US10566574B2 patent drawing
  • US10566574B2 patent drawing
  • US10566574B2 patent drawing

AI summary

An organic light emitting diode includes an anodic conductive layer, an organic EL layer, and a cathodic conductive layer formed from Ag or an alloy of Ag, or the like, sequentially laminated on a substrate, such that a two-dimensional lattice structure is provided on a surface of the cathodic conductive layer on an organic EL layer side, an extraction wavelength and a distance between centers of concave portions or convex portions in the two-dimensional lattice structure are within a region surrounded by specific coordinates in a graph illustrating a relationship between the light extraction wavelength and the distance, and the depth of the concave portions or a height of the convex portions is 12 nm to 180 nm.