Coating Composition for OLED Hole Injection Layer Thermal Stability

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Solution Overview

Problem

Current organic light emitting devices face challenges with materials that lack thermal stability, efficient charge transfer, chemical stability, and interface properties, leading to issues with high current handling, low voltage driving, and short device lifetime due to materials like NPB and PEDOT:PSS.

Innovation Solution

A coating composition comprising specific compounds represented by Chemical Formulas 1 and 2 is used to form organic material layers, which act as a dopant and host in the hole injection layer, enhancing thermal and chemical stability and charge mobility, and preventing solvent-induced migration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If NPB is used as hole transfer layer material, then ease of manufacture is improved, but thermal stability deteriorates (glass transition temperature of 100°C or lower)

Engineering Contradiction:
Improveease of manufactureVSAvoidthermal stability
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The patent modifies the chemical structure of hole transfer materials by introducing specific molecular configurations (as shown in the general formula) to elevate the glass transition temperature above 100°C while preserving charge transport properties, thereby resolving the contradiction between ease of manufacture and thermal stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops composite hole transfer layer materials combining multiple organic compounds with complementary properties, where the composite structure achieves both high thermal stability (Tg > 100°C) and good charge transport, overcoming the limitations of single-component materials like NPB

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If PEDOT:PSS is used as hole transfer material, then ease of manufacture is improved, but device efficiency and lifetime deteriorate (lower LUMO energy level compared to light emitting layer)

Engineering Contradiction:
Improveease of manufactureVSAvoiddevice efficiency and lifetime
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent adjusts the energy level parameters of hole transfer materials by modifying molecular structures to achieve appropriate HOMO and LUMO levels that are higher than those of light emitting layer materials, preventing electron injection from the hole transfer layer and thereby improving device efficiency and lifetime while maintaining solution processability

Inventive Principle:
Principle #35Parameter changes

3Reliability

If materials with high charge mobility are used, then device efficiency is improved, but thermal stability may deteriorate

Engineering Contradiction:
Improvedevice efficiencyVSAvoidthermal stability
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent creates composite materials combining charge transport components with thermally stable molecular backbones, achieving both high charge mobility and thermal stability (Tg > 100°C) simultaneously, thereby resolving the contradiction between device efficiency and thermal stability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces specific functional groups and molecular motifs at strategic positions in the material structure to enhance charge mobility locally while maintaining overall thermal stability through the stable core structure, achieving both high efficiency and thermal resistance

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coating composition enables long lifetime and efficient organic light emitting devices with improved thermal stability, charge transfer, and interface properties, allowing for high current handling and low voltage operation.

Implementation Method 1

An organic light emission phenomenon is one of examples converting a current to visible light by an internal process of specific organic molecules. When an organic material layer is placed between an anode and a cathode and a current is applied between the two electrodes, electrons and holes are injected to the organic material layer from the cathode and the anode, respectively. The holes and the electrons injected to the organic material layer recombine to form excitons, and light emits when these excitons fall back to the ground state.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

materials used in an organic light emitting device need to have excellent chemical stability, charge mobility, and interface property with electrodes or adjacent layers. In other words, materials used in an organic light emitting device need to undergo less material deformation caused by moisture or oxygen.

Methodology Applied
Scientific EffectChemical stability:

Data Source

PatentUS11342507B2Coating composition comprising compound, and organic light emitting device comprising same
Publication Date: 2022.05.24 LG CHEM LTD
  • US11342507B2 patent drawing
  • US11342507B2 patent drawing
  • US11342507B2 patent drawing

AI summary

The present specification relates to a coating composition comprising a compound, and an organic light emitting device comprising the same.