OLED Color Filter and Overcoat Structure for Low-Reflectance Panels

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Solution Overview

Problem

Organic light emitting display devices face issues with increased manufacturing costs and reduced brightness due to the use of polarizing plates, which also lead to higher power consumption and poor bending/folding characteristics.

Innovation Solution

An organic light emitting display panel and device that omits the polarizing plate by incorporating a color filter layer on the encapsulation layer and an overcoat layer with colored particles, adjusting the thickness of the color filters and overcoat layer for each subpixel to reduce external light reflectance and enhance light emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a polarizing plate is used in OLED display devices, then external light reflection is reduced and visibility is enhanced, but manufacturing cost increases and brightness is reduced

Engineering Contradiction:
Improveexternal light reflectionVSAvoidbrightness
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The invention divides the light management function into multiple layers: a color filter layer with color filters for each subpixel, and an overcoat layer with colored particles. This segmentation allows each layer to perform its specific function (color filtering and reflection reduction) without requiring a polarizing plate, thereby maintaining brightness while reducing external light reflection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The overcoat layer is designed with colored particles that have specific optical properties tailored for reducing external light reflection in the viewing direction. The color filters in the color filter layer are specifically positioned and configured to filter light for each subpixel. This local optimization of optical properties allows the structure to reduce reflection without significantly impacting brightness.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If a polarizing plate is used in OLED display devices, then visibility is enhanced, but power consumption increases

Engineering Contradiction:
Improveexternal light reflectionVSAvoidpower consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

By segmenting the light management function across the color filter layer and overcoat layer, the invention eliminates the need for a polarizing plate. This allows the OLED to operate without the additional power consumption associated with polarizing plate integration, while still achieving the desired reduction in external light reflection through the optimized optical structure.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If a polarizing plate is used in OLED display devices, then true black is implemented, but manufacturing cost increases

Engineering Contradiction:
Improveexternal light reflectionVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The invention merges the functions of the color filter and the reflection reduction layer into a integrated structure where the color filter layer and overcoat layer work together. This combining of functions eliminates the need for a separate polarizing plate, thereby reducing manufacturing complexity and cost while maintaining the ability to implement true black and reduce external light reflection.

Inventive Principle:
Principle #5Merging (Combining)

4Object-affected harmful factors

If the overcoat layer thickness is increased to reduce external light reflection, then reflectance is reduced, but light emission efficiency decreases

Engineering Contradiction:
Improveexternal light reflectionVSAvoidlight emission efficiency
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The overcoat layer is designed with colored particles that provide reflection reduction properties specifically optimized for the viewing direction. The thickness and particle distribution are locally optimized to achieve sufficient reflection reduction without excessive thickness that would block emitted light. This local optimization allows the structure to reduce external light reflection while maintaining light emission efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The overcoat layer uses a composite structure with colored particles dispersed in a matrix material. This composite design allows the layer to achieve both reflection reduction and light transmission properties that a solid homogeneous layer of the same thickness could not provide, thereby reducing external light reflection without significantly impacting light emission efficiency.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces external light reflectance, lowers power consumption, and improves bending/folding reliability by maintaining equivalent performance while enhancing brightness and reducing manufacturing costs.

Implementation Method 1

an overcoat layer in an opaque color, disposed on the color filter layer and including colored particles

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

an organic light emitting element disposed on the substrate

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12490620B2Organic light emitting display device including overcoat layer having colored particles
Publication Date: 2025.12.02 LG DISPLAY CO LTD
  • US12490620B2 patent drawing
  • US12490620B2 patent drawing
  • US12490620B2 patent drawing

AI summary

An organic light emitting display panel and an organic light emitting display device include an encapsulation layer positioned on a substrate where an organic light emitting element is disposed, a plurality of color filters positioned on the encapsulation layer, an overcoat layer in an opaque color, positioned on the plurality of color filters and including a plurality of colored particles, and an adhesive layer positioned on the overcoat layer and having reduced external light reflectance and power consumption by adjusting the thickness of the overcoat layer or the thickness of the color filter layer for each subpixel and allowing the overcoat layer to differ in color from the plurality of color filter layers.