Conductive Reflector for OLED Light Extraction

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Solution Overview

Problem

Organic EL displays face challenges in improving light extraction efficiency and luminance due to limitations in signal transmission to light-emitting elements, particularly with high-resistance second electrodes affecting display performance and light extraction efficiency.

Innovation Solution

A display unit with a reflector having a conductive layer electrically coupled to the second electrode of the light-emitting element, which enhances signal flow and luminance by acting as both a reflector and auxiliary wiring, eliminating the need for additional wiring patterns and simplifying manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a reflector structure is provided at the periphery of the light-emitting section, then light extraction efficiency is improved, but device complexity increases due to additional structural components

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The reflector and wiring pattern are merged into a single integrated structure. The conductive layer serves dual functions: reflecting light to improve extraction efficiency and conducting electrical signals to the light-emitting elements. This eliminates the need for separate reflector structures and additional wiring patterns, thereby reducing device complexity while maintaining improved light extraction efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conductive layer of the reflector is designed to perform multiple functions simultaneously: it acts as both a light-reflecting surface and an electrical wiring pattern. This multi-functional design allows the same structural element to contribute to both optical performance (light extraction) and electrical function (signal transmission), simplifying the overall device architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If signal amount to light-emitting elements is increased, then luminance is improved, but manufacturing complexity increases due to additional wiring requirements

Engineering Contradiction:
ImproveluminanceVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The wiring pattern required for signal transmission is merged with the reflector structure. The conductive layer that forms the reflector also serves as the wiring pattern, eliminating the need for separate wiring layers or additional patterning steps. This integration simplifies manufacturing processes while enabling increased signal amounts to improve luminance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conductive layer is designed with multi-functionality, serving both as a reflector for light extraction enhancement and as a wiring pattern for signal transmission. This dual-purpose design reduces the number of manufacturing steps required, as the same layer is formed and patterned to fulfill both optical and electrical requirements, thereby easing manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Illumination intensity

If additional wiring patterns are added to increase signal flow, then luminance is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
ImproveluminanceVSAvoidwiring complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The wiring patterns needed for increased signal flow are merged into the reflector structure. The conductive layer is configured to provide both the reflector geometry and the wiring connections, eliminating the need for additional wiring layers or patterns. This integration maintains improved luminance performance while reducing device complexity and manufacturing cost.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves light extraction efficiency, increases luminance, and maintains high aperture rates, enabling more efficient light emission and cost-effective manufacturing while ensuring uniform light distribution across the display region.

Implementation Method 1

a reflector that is provided at a periphery of the light-emitting section to reflect light from the light-emitting section

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

the conductive layer being electrically coupled to the second electrode of the light-emitting element

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

An organic EL (Electroluminescence) display with use of self-emitting type light-emitting elements

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10707446B2Display unit and electronic apparatus
Publication Date: 2020.07.07 SONY GROUP CORP
  • US10707446B2 patent drawing
  • US10707446B2 patent drawing
  • US10707446B2 patent drawing

AI summary

A display unit includes: a light-emitting section including a light-emitting element that has a first electrode, an organic layer including a light-emitting layer, and a second electrode in this order; and a reflector that is provided at a periphery of the light-emitting section to reflect light from the light-emitting section, and has a conductive layer, the conductive layer being electrically coupled to the second electrode of the light-emitting element.