OLED Display Contact Hole Protrusions Reduce Heat

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Solution Overview

Problem

The existing organic light emitting diode (OLED) displays experience heat generation due to increased resistance caused by the lifting phenomenon at the border of contact holes in barrier ribs, which affects the adherence of the common electrode with the bottom metal film and leads to heat generation.

Innovation Solution

The OLED display incorporates a substrate with protrusions made of semiconductor material, forming a common voltage contact hole and a common voltage opening in the barrier rib, increasing the contact area between the common electrode and the data common voltage line, thereby reducing contact resistance and heat generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the barrier rib thickness is increased to provide structural support, then the mechanical strength is improved, but the developer vaporization becomes insufficient causing lifting phenomenon at contact hole borders

Engineering Contradiction:
Improvebarrier rib structural supportVSAvoiddeveloper vaporization
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The contact hole structure is segmented into multiple portions: the first contact hole portion extends through the barrier rib, while the second contact hole portion is formed in the common electrode. This segmentation allows the developer to effectively reach and vaporize at the contact hole border despite the thick barrier rib, preventing lifting phenomenon while maintaining structural integrity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the common electrode is passed through the contact hole to improve electrical connection, then the electrical conductivity is improved, but the adherence with bottom metal film deteriorates and heat generation increases

Engineering Contradiction:
Improveelectrical connectionVSAvoidheat generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The contact hole structure transitions from a single vertical hole to a multi-dimensional structure with a first portion through the barrier rib and a second portion in the common electrode. This dimensional extension allows the common electrode to contact the bottom metal film through the extended second contact hole portion, improving electrical connection while distributing heat generation across a larger area and reducing localized thermal damage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9064833B2Organic light emitting diode display
Publication Date: 2015.06.23 SAMSUNG DISPLAY CO LTD
  • US9064833B2 patent drawing
  • US9064833B2 patent drawing
  • US9064833B2 patent drawing

AI summary

Disclosed is an organic light emitting diode display including: a pixel unit including an organic light emitting diode for displaying an image; and a periphery surrounding the pixel unit. The periphery includes a gate common voltage line formed on the substrate and receiving a common voltage from an external circuit, an interlayer insulating layer covering the gate common voltage line and including a common voltage contact hole for exposing a part of the gate common voltage line, a data common voltage line formed on the interlayer insulating layer and contacting the gate common voltage line through the common voltage contact hole, and a plurality of protrusions provided in the common voltage contact hole and formed on the substrate.