OLED Display Panel Desiccant Integration

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Solution Overview

Problem

Organic light-emitting diode (OLED) display panels face shortened lifetimes due to moisture absorption from water vapor trapped between the substrate and encapsulation layer, affecting the organic light-emitting unit.

Innovation Solution

Incorporating a desiccant into at least one of the pixel definition layer and the encapsulation layer to absorb moisture, thereby preventing moisture absorption and extending the OLED display panel's service life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an encapsulation layer is added to isolate the organic light-emitting unit from external environment, then moisture isolation capability is improved, but water vapor trapped between substrate and encapsulation layer still damages the organic light-emitting unit

Engineering Contradiction:
Improvemoisture isolation capabilityVSAvoidwater vapor damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A desiccant layer is introduced as an intermediary component between the substrate and the encapsulation layer. This desiccant layer actively absorbs water vapor that becomes trapped during manufacturing, preventing the vapor from reaching and damaging the organic light-emitting unit. The desiccant acts as a mediator that protects the sensitive organic materials without interfering with the encapsulation layer's isolation function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The desiccant layer is positioned and activated before the encapsulation layer is fully sealed. This preliminary placement allows the desiccant to absorb water vapor proactively during the manufacturing process and initial operation, preventing moisture accumulation before it can cause damage to the organic light-emitting unit.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If desiccant is added to pixel definition layer or encapsulation layer, then moisture absorption is reduced, but device structure becomes more complex

Engineering Contradiction:
Improveservice lifeVSAvoidlayer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The desiccant function is merged with existing structural layers rather than adding completely separate components. The desiccant is integrated into either the pixel definition layer or the encapsulation layer, combining moisture absorption functionality with structural and protective functions already present in these layers. This approach extends service life without proportionally increasing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The desiccant-integrated layer serves multiple functions simultaneously: it provides structural support, moisture absorption, and protection for the organic light-emitting unit. By making the desiccant-containing layer multi-functional, the patent avoids the need for separate dedicated moisture absorption components, thereby limiting the increase in device complexity while achieving improved reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The addition of desiccant effectively removes moisture between the substrate and encapsulation layer, enhancing the encapsulation layer's moisture isolation capabilities and prolonging the OLED display panel's lifespan.

Implementation Method 1

a desiccant is added to at least one of the pixel definition layer and the encapsulation layer... The addition of desiccant effectively removes moisture between the substrate and encapsulation layer

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS11594584B2Organic light-emitting diode display panel, manufacturing method thereof and display device
Publication Date: 2023.02.28 CHONGQING BOE OPTOELECTRONICS
  • US11594584B2 patent drawing
  • US11594584B2 patent drawing
  • US11594584B2 patent drawing

AI summary

An organic light-emitting diode display panel, a manufacturing method of an organic light-emitting diode display panel and a display device are provided. The organic light-emitting diode display panel includes: a substrate; a pixel definition layer, located on the substrate; and an encapsulation layer, located on the pixel definition layer, a desiccant is added to at least one of the pixel definition layer and the encapsulation layer.