OLED Display Surface Stress Enhancing Members Impact Resistance

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Solution Overview

Problem

Conventional OLED displays lack sufficient mechanical strength to absorb external impacts, leading to potential damage when subjected to twisting and bending loads, as they do not have a shock absorption member to mitigate these forces.

Innovation Solution

Incorporating surface stress enhancing members with hard coating layers and pressure-sensitive adhesive layers on both the front and rear surfaces of the panel assembly, along with shock absorption tapes and bezels, to enhance impact resistance and mechanical strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional OLED display structure with only bezel protection is used, then device simplicity is maintained, but mechanical strength against external impact is insufficient

Engineering Contradiction:
Improvemechanical strengthVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies composite materials by combining multiple protective layers with different properties: the hard coating layer provides rigidity and scratch resistance, while the shock absorption layer (sponge or urethane) provides elasticity and impact absorption. This composite structure resolves the contradiction by achieving high mechanical strength through material composition rather than structural complexity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The protective structure is segmented into distinct functional layers: a hard coating layer for surface protection and a separate shock absorption layer for impact mitigation. This segmentation allows each layer to specialize in its function, achieving comprehensive protection without requiring a single complex structure

Inventive Principle:
Principle #1Segmentation

2Reliability

If shock absorption member is added to absorb external impact, then impact resistance is improved, but device complexity increases

Engineering Contradiction:
Improveimpact resistanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the protective function into the existing bezel structure by integrating the shock absorption layer within the bezel assembly. This combining approach adds impact resistance while minimizing structural complexity, as the protective layers are incorporated into the existing framework rather than adding separate components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shock absorption layer is positioned beforehand between the panel assembly and external environment to cushion against potential impacts. This preventive measure absorbs external forces before they reach the fragile OLED panel, improving reliability without requiring complex active protection systems

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Strength

If hard coating layer with pressure sensitive adhesive layer is applied, then surface stress resistance is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvesurface stress resistanceVSAvoidmanufacturing ease
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent utilizes parameter changes by selecting materials with specific properties: the pressure sensitive adhesive layer is chosen for its ability to bond effectively under pressing conditions, and the hard coating layer is selected for its high surface stress resistance. These material parameter selections enable enhanced protection while maintaining manufacturing feasibility through standard adhesive bonding processes

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases the impact resistance of the OLED display, preventing damage from external impacts and enhancing the mechanical strength, as demonstrated by improved drop impact resistance test results.

Implementation Method 1

The shock absorption layer may include a sponge or urethane

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

Each of the first and second surface stress enhancing members may include a hard coating layer and a pressure sensitive adhesive layer arranged on a surface of the hard coating layer

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS8692461B2Organic light emitting diode display
Publication Date: 2014.04.08 SAMSUNG DISPLAY CO LTD
  • US8692461B2 patent drawing
  • US8692461B2 patent drawing
  • US8692461B2 patent drawing

AI summary

An organic light emitting diode display includes a panel assembly for displaying an image and a first surface stress enhancing member arranged on a rear surface of the panel assembly. In one embodiment, the organic light emitting diode display includes a second surface stress enhancing member arranged on a front surface of the panel assembly. In anther embodiment, the organic light emitting diode display includes a lower bezel arranged on a rear surface of the first surface stress enhancing member and a shock absorption tape arranged between the first surface stress enhancing member and the lower bezel. The structure of the organic light emitting diode display efficiently prevents damages caused by an external impact.