Dummy Pixel Repair Lines for OLED Luminance Uniformity

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Solution Overview

Problem

In organic light-emitting display devices, defective pixels can cause bright or dark spots due to improper light emission, leading to visibility issues, and existing methods to repair these defects often result in luminance differences between repaired and adjacent pixels, affecting image quality.

Innovation Solution

The use of a dummy pixel circuit with repair lines that transfer driving current and power voltage to a defective pixel, minimizing luminance differences by isolating and reconnecting electrical components using laser-induced breakdown of insulating films, allowing the dummy pixel to mimic the behavior of adjacent pixels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a dummy pixel is used to repair a defective pixel, then the defective pixel can be replaced to eliminate bright spots, but luminance differences occur between repaired and adjacent pixels

Engineering Contradiction:
Improvedefective pixel repairVSAvoidluminance uniformity
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent applies equipotentiality by connecting the power node of the dummy pixel circuit to the same power voltage as adjacent pixel circuits through repair lines. This ensures that the dummy pixel operates at the same electrical potential as surrounding pixels, eliminating luminance differences caused by voltage variations and achieving uniform brightness across the display panel.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The patent utilizes parameter changes by adjusting the power voltage applied to the dummy pixel circuit through controlled connection to adjacent pixel power nodes. By matching the power voltage parameter to that of surrounding pixels, the luminance output of the repaired pixel is tuned to match adjacent pixels, resolving the luminance uniformity issue.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If multiple repair lines are used to connect dummy pixel circuits to power nodes, then power voltage can be supplied to repaired pixels, but the number of repair lines increases device complexity

Engineering Contradiction:
Improvepower supply to repaired pixelsVSAvoidnumber of repair lines
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing repair lines that serve multiple functions: they connect dummy pixel circuits to power nodes for voltage supply, and simultaneously serve as signal transmission paths. This multi-functionality reduces the need for separate dedicated power supply lines, thereby decreasing overall device complexity while maintaining reliable power delivery to repaired pixels.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If more repair lines are added to improve power supply, then repaired pixels can be better powered, but aperture ratio decreases and parasitic capacitance increases

Engineering Contradiction:
Improvepower supply stabilityVSAvoidaperture ratio
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent applies merging by combining the power supply function and signal transmission function into the same repair line structure. By integrating these functions, the patent reduces the total number of separate conductive elements needed, thereby minimizing the area occupied by repair infrastructure and preventing aperture ratio reduction while maintaining stable power supply to repaired pixels.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces luminance differences between repaired and adjacent pixels, maintaining image quality by ensuring consistent brightness and reducing the number of repair lines required, thus increasing the aperture ratio and minimizing parasitic capacitance.

Implementation Method 1

electrical components using laser-induced breakdown of insulating films

Methodology Applied
Scientific EffectLaser-induced breakdown: Laser Ablation

Data Source

PatentUS9590023B2Organic light-emitting display apparatus and method of repairing the same
Publication Date: 2017.03.07 SAMSUNG DISPLAY CO LTD
  • US9590023B2 patent drawing
  • US9590023B2 patent drawing
  • US9590023B2 patent drawing

AI summary

An organic light-emitting display apparatus includes: a plurality of dummy pixels including a dummy pixel circuit; a plurality of pixels including a first pixel including: a light-emitting element configured to emit light in response to a driving current supplied from the dummy pixel circuit; and a pixel circuit separated from the light-emitting element; a plurality of voltage lines configured to apply a power voltage to a power node of a second pixel; and a plurality of repair lines including: a first repair line coupling the dummy pixel circuit and the light-emitting element and configured to transfer to the light-emitting element the driving current supplied from the dummy pixel circuit; and a second repair line coupling the dummy pixel circuit and the power node of the second pixel and configured to apply to the dummy pixel circuit the power voltage that is applied to the power node.