OLED Second Electrode Composite Structure for Power and Transparency

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Solution Overview

Problem

In organic electroluminescent display devices, the second electrode formed using a metal material with a low work function is opaque, leading to increased sheet resistance and power consumption, which shortens battery life in portable devices due to the need for thicker electrodes to achieve transparency, compromising light transmittance and display quality.

Innovation Solution

A second electrode is formed using a combination of a first metal material with a high work function and a second metal material with a lower work function, achieving a balanced sheet resistance and light transmittance through a co-deposition method or double-layered structure, optimizing the weight percentage and thickness of each metal to reduce power consumption and enhance light emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the second electrode is formed using a metal material with low work function to achieve good electron injection, then the sheet resistance increases and power consumption increases, but if the thickness is increased to reduce sheet resistance, then light transmittance decreases

Engineering Contradiction:
Improveelectron injection performanceVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies composite materials by combining a low work function metal material (such as Alq3, BCP, or TPBi) with a transparent conductive material (such as ITO, IZO, or ZnO) to form the second electrode. This composite structure enables the electrode to simultaneously achieve low work function for effective electron injection and high transparency for light emission, while the transparent conductive component provides low sheet resistance to reduce power consumption.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the material composition parameters of the second electrode by incorporating organic metal complexes or transparent conductive materials in specific thickness ranges (50-200 nm for organic materials, 50-150 nm for transparent conductive materials). This parameter optimization allows the electrode to maintain low sheet resistance (below 20 ohm/sq) while achieving high light transmittance (above 80%), thereby reducing power consumption without sacrificing electron injection performance.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If the second electrode is formed with thin thickness to achieve high light transmittance, then the sheet resistance increases and driving voltage increases, but if the thickness is increased to reduce sheet resistance, then light transmittance decreases

Engineering Contradiction:
Improvelight transmittanceVSAvoiddriving voltage
Core Design Contradiction:
Illumination intensityVSPower

Solution Approach 1:

The patent uses composite materials combining transparent conductive materials (ITO, IZO, ZnO) with organic metal complexes to create a second electrode that achieves both high light transmittance and low sheet resistance. The transparent conductive material provides excellent optical transparency while the composite structure maintains low electrical resistance, eliminating the need to compromise between these two parameters.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the thickness parameters of the second electrode within specific ranges (50-200 nm for organic materials, 50-150 nm for transparent conductive materials) to simultaneously achieve high light transmittance (above 80%) and low sheet resistance (below 20 ohm/sq), thereby reducing driving voltage without sacrificing display brightness.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a single metal material is used for the second electrode to simplify the structure, then either transparency or conductivity must be compromised, but using multiple materials increases the complexity of the electrode structure

Engineering Contradiction:
Improveelectrode structure complexityVSAvoidlight transmittance
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent applies composite materials by combining a low work function metal material (such as Alq3, BCP, or TPBi) with a transparent conductive material (such as ITO, IZO, or ZnO) to form the second electrode. This composite structure enables the electrode to simultaneously achieve low work function for effective electron injection and high transparency for light emission, while the transparent conductive component provides low sheet resistance to reduce power consumption.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent achieves multi-functionality in the second electrode by incorporating materials that simultaneously provide multiple functions: the transparent conductive material (ITO, IZO, ZnO) provides both electrical conductivity and optical transparency, while the organic metal complex provides electron injection capability. This multi-functional design eliminates the need for separate electrodes for each function, thereby not significantly increasing structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a second electrode with low sheet resistance, high light transmittance, and improved light emission efficiency, addressing the power consumption and display quality issues in organic electroluminescent display devices, particularly in portable electronics.

Implementation Method 1

the second electrode is generally formed using a vacuum thermal deposition method

Methodology Applied
Scientific EffectVacuum thermal deposition: Physical Vapour Deposition

Data Source

PatentUS8729533B2Organic electroluminescent display device
Publication Date: 2014.05.20 LG DISPLAY CO LTD
  • US8729533B2 patent drawing
  • US8729533B2 patent drawing
  • US8729533B2 patent drawing

AI summary

An organic electroluminescent display device includes a first substrate including a display region including a plurality of pixel regions; a first electrode in each pixel region; an organic light emitting layer on the first electrode; a second electrode on the organic light emitting layer and in the display region, wherein the second electrode includes a first metal material having a first wt %, a first work function, and a first sheet resistance, and a second metal material having a second wt % less than the first wt %, a second work function less than the first work function, and a second sheet resistance greater than the first sheet resistance.