OLED Electrode Lead Relocation to Packaging Sheet

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Solution Overview

Problem

Organic electroluminescent devices face issues with non-uniform luminescence, large frame size, and short device life due to electrode lead placement on substrates, which reduces the luminescent area and exposes leads to environmental damage.

Innovation Solution

Electrode leads are transferred to a packaging sheet for electrical connection with the control circuit, allowing for reduced frame size, improved luminescent area, and protection from environmental factors by using low-resistance metals like silver or aluminum, and incorporating an insulating layer to prevent electrical contact with cathodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If electrode leads are disposed on substrate, then electrical connection is achieved, but frame size increases and luminescent area is reduced

Engineering Contradiction:
Improveluminescent areaVSAvoidframe size
Core Design Contradiction:
Area of stationary objectVSLength of stationary object

Solution Approach 1:

The patent extracts the electrode leads from the substrate and relocates them to the packaging sheet. This separation allows the substrate to be fully utilized for luminescence while the leads are positioned at the periphery on the packaging sheet, thus increasing the luminescent area and reducing the frame size occupied by leads.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent moves the electrode leads from the two-dimensional plane of the substrate to the packaging sheet, utilizing the peripheral region of the packaging sheet for lead placement. This dimensional repositioning allows the luminescent area on the substrate to be maximized while leads are accommodated on the packaging sheet's border.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If electrode leads are disposed on substrate, then electrical connection is achieved, but luminescence uniformity deteriorates

Engineering Contradiction:
Improveluminescence uniformityVSAvoidelectrical connection
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

By extracting the electrode leads from the substrate and placing them on the packaging sheet, the patent eliminates the lead region that caused non-uniform luminescence. The substrate surface is now fully available for uniform light emission, while electrical connection is maintained through the leads on the packaging sheet.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The packaging sheet serves as an intermediary that carries the electrode leads away from the luminescent region. This mediator allows electrical connection to be established without the leads interfering with the uniformity of light emission from the substrate.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Duration of action of stationary object

If electrode leads are exposed to environment, then electrical connection is maintained, but device life is reduced

Engineering Contradiction:
Improvedevice lifeVSAvoidenvironmental exposure
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent uses the packaging sheet as a protective shell that encloses and protects the electrode leads from environmental factors such as moisture, oxygen, and contaminants. This protective encapsulation extends the device life by preventing degradation of the leads while maintaining their electrical connection function.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The packaging sheet creates a protected environment for the electrode leads, effectively isolating them from harmful atmospheric elements. This inert environment prevents oxidation and corrosion of the leads, thereby extending the operational life of the device.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

4Area of stationary object

If packaging sheet area is less than substrate area, then packaging is achieved, but luminescent area is further reduced

Engineering Contradiction:
Improveluminescent areaVSAvoidpackaging
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent segments the packaging sheet into distinct functional regions: a central region that aligns with the substrate for luminescence, and a peripheral region that extends beyond the substrate to accommodate electrode leads. This segmentation allows the packaging sheet to serve both packaging and lead positioning functions without compromising the luminescent area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes the peripheral dimension of the packaging sheet to position electrode leads, separating the lead placement function from the luminescent area. This dimensional arrangement allows the packaging sheet to be slightly larger than the substrate, providing space for leads while maximizing the luminescent region.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS7923924B2Organic electroluminescent display/source with anode and cathode leads
Publication Date: 2011.04.12 BEIJING VISIONOX TECHNOLOGY CO LTD
  • US7923924B2 patent drawing
  • US7923924B2 patent drawing
  • US7923924B2 patent drawing

AI summary

The present invention relates to an organic electroluminescent display, including a substrate, a set of anodes, an organic functional layer, a set of cathodes and a packaging sheet, wherein a set of electrode leads are disposed on the packaging sheet for electrical connection with a control circuit of the display, and the electrode leads includes a set of anode leads and a set of cathode leads which are electrically connected with the corresponding anodes and cathodes on the substrate, respectively. The present invention further relates to a double-sided organic electroluminescent display having the above features.