OLED Electrode Sheet Resistance Variation for Brightness Uniformity

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Solution Overview

Problem

Organic light-emitting diode structures with transparent electrodes often exhibit non-uniform light distribution, leading to performance issues due to uniform sheet resistance, resulting in hotspots and dim areas.

Innovation Solution

The electrodes are designed with varying sheet resistances by adjusting thickness, adding supplemental conductive or insulating structures, and modifying the electrode material composition, particularly increasing sheet resistance near corners and reducing it in central areas to enhance brightness uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If uniform sheet resistance is used in transparent electrodes, then manufacturing is simplified, but light emission uniformity deteriorates causing hotspots and dim areas

Engineering Contradiction:
Improveelectrode manufacturing simplicityVSAvoidlight emission uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent applies local quality by varying the sheet resistance of the transparent electrode across different regions. Specifically, the electrode has higher sheet resistance in peripheral regions and lower sheet resistance in central regions. This spatial variation in electrical properties compensates for non-uniform current distribution, ensuring uniform light emission across the entire electrode area while maintaining manufacturing feasibility through controlled deposition processes.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If electrode thickness is increased to reduce ohmic losses, then electrical conductivity improves, but transparency deteriorates

Engineering Contradiction:
Improveohmic lossesVSAvoidelectrode transparency
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The patent resolves this contradiction by implementing local quality through spatially varying electrode thickness. The electrode is designed with greater thickness in central regions where current density is highest and ohmic losses are most significant, while maintaining thinner thickness in peripheral regions to preserve transparency. This localized thickness variation optimizes the balance between electrical conductivity and optical transparency in different functional zones of the electrode.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies parameter changes by systematically varying the sheet resistance parameter across the electrode surface. Through controlled modification of electrode thickness and/or material composition during fabrication, the sheet resistance is adjusted to achieve optimal current distribution. This parameter variation enables reduction of ohmic losses in high-current-density regions without compromising overall electrode transparency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures more uniform light emission by managing current distribution and reducing ohmic losses, thereby improving the overall brightness and performance of the light-emitting diodes.

Implementation Method 1

portions of the electrodes in a peripheral region of the electrode area may have higher sheet resistances than a central portion of the electrode area

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS10573843B2Light-emitting device having an electrode with varying sheet resistance
Publication Date: 2020.02.25 APPLE INC
  • US10573843B2 patent drawing
  • US10573843B2 patent drawing
  • US10573843B2 patent drawing

AI summary

An organic light-emitting diode may have transparent electrodes. An organic emissive layer may be interposed between the electrodes. The emissive layer may emit light in response to current injected from the electrodes. The organic light-emitting diode electrodes may cover an electrode area. The electrode area may be square or may have other shapes. To enhance brightness uniformity, portions of the electrodes in a peripheral region (H1, H2) of the electrode area may have higher sheet resistances than a central portion of the electrode area. The electrode area may be square and may have four corners. The higher sheet resistances may be associated with regions of the electrode area adjacent to the corners. Elevated sheet resistances may be produced by forming the electrodes with different thicknesses in different areas or by providing supplemental conductive structures (104) in selected areas of the electrode area.