OLED Electron Blocking Layer LUMO Level Engineering

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Solution Overview

Problem

Organic light emitting devices (OLEDs) face challenges in reliability and lifetime characteristics, making them unsuitable for certain applications.

Innovation Solution

Incorporating an electron blocking layer with a lowest unoccupied molecular orbital (LUMO) level lower than the organic layer, typically formed with fullerene compounds, to prevent excess electrons from flowing into the organic layers, thereby improving the OLED's lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an electron blocking layer with lower LUMO level is introduced between the emitting layer and organic layer, then the lifetime and reliability of the OLED is improved by preventing excess electron flow, but the device structure becomes more complex with additional layers

Engineering Contradiction:
ImproveOLED lifetimeVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

An electron blocking layer with lower LUMO level is introduced as an intermediary between the emitting layer and the organic layer (hole transport layer). This intermediate layer acts as a barrier that prevents excess electrons from flowing into the organic layer, thereby protecting it from degradation and extending the OLED lifetime.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the energy level parameter of the blocking layer by selecting materials with lower LUMO levels than the organic layer. This parameter change creates an energy barrier that selectively blocks electron flow while maintaining hole transport functionality, resolving the contradiction between reliability improvement and structural complexity.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If multiple organic layers including hole injection and hole transport layers are used to achieve desired functions, then the emission performance and color quality are improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveemission performanceVSAvoidmanufacturing process
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The organic layer is segmented into functionally distinct layers: hole injection layer, hole transport layer, and electron blocking layer. Each segment performs a specific function - hole injection layer for efficient hole injection, hole transport layer for charge transport, and electron blocking layer for preventing electron leakage. This segmentation improves emission performance while the systematic approach to layer design facilitates manufacturing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The organic layer structure is designed to perform multiple functions simultaneously: charge injection, charge transport, and electron blocking. By integrating these functions into a coordinated multi-layer system, the invention achieves superior emission performance without proportionally increasing manufacturing complexity, as the same vacuum deposition process can be used for all layers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electron blocking layer effectively inhibits excess electron flow, enhancing the OLED's lifetime characteristics and reliability, as demonstrated by improved brightness retention over time.

Implementation Method 1

an electron blocking layer formed between the emitting layer and the organic layer and having a lowest unoccupied molecular orbital (LUMO) level which is lower than that of the organic layer

Methodology Applied
Scientific EffectElectron blocking:

Implementation Method 2

having a lowest unoccupied molecular orbital (LUMO) level which is lower than that of the organic layer

Methodology Applied
Scientific EffectLUMO level difference:

Implementation Method 3

The electron blocking layer may include a fullerene compound

Methodology Applied
Scientific EffectFullerene compound electron blocking: Fullerenes

Data Source

PatentUS8896201B2Organic light emitting device
Publication Date: 2014.11.25 SAMSUNG DISPLAY CO LTD
  • US8896201B2 patent drawing
  • US8896201B2 patent drawing
  • US8896201B2 patent drawing

AI summary

An organic light emitting device including a plurality of organic layers between a first electrode and an emitting layer, wherein the organic layer includes an electron blocking layer. In one embodiment, a first organic layer, an electron blocking layer, a second organic layer and an emitting layer are formed on the first electrode. The electron blocking layer has a Lowest Unoccupied Molecular Orbital (LUMO) level which is lower than that of the first organic layer. Thus, the electron blocking layer traps excess electrons injected from the emitting layer, thereby improving lifetime characteristics of the OLED.