OLED Electron Impeding Layer for Efficiency

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Solution Overview

Problem

Phosphorescent OLEDs face challenges in achieving efficient light emission at room temperature due to non-radiative decay mechanisms, where triplet excitons typically decay without emitting light, and the ratio of triplet to singlet excitons is unfavorable, leading to lower internal quantum efficiencies.

Innovation Solution

Incorporating an electron impeding layer with a thickness of 20 to 75 Å, composed of hole transporting or ambipolar materials, between the emissive layer and the cathode, to slow down electron transport and redistribute the electric field, thereby forcing recombination deeper into the emissive layer and enhancing light emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If an electron impeding layer is added to slow down electron transport and redistribute the electric field, then external quantum efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveexternal quantum efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The device is segmented by adding a separate electron impeding layer (second organic layer) between the emissive layer and the first organic layer. This layer is specifically designed to impede electron transport while allowing hole transport, creating distinct functional zones that optimize recombination and light emission efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electron impeding layer acts as an intermediary component that mediates the interaction between electrons and the emissive layer. By positioning this layer with specific electron-impeding properties, the patent controls electron distribution and recombination zones, improving external quantum efficiency without requiring fundamental redesign of the entire device architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the electron impeding layer thickness is increased to further slow electron transport, then recombination localization is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improverecombination localization efficiencyVSAvoidlayer thickness precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent specifies a thickness range of 20-75 Å for the electron impeding layer, optimizing the balance between electron impeding effectiveness and manufacturing feasibility. This parameter range ensures sufficient electron transport slowdown while remaining within achievable deposition tolerances for vacuum thermal evaporation processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the external quantum efficiency and maintains or improves the device's lifetime, achieving higher efficiency and comparable performance to devices without the electron impeding layer by localizing recombination further into the emissive layer and reducing exciton quenching at the hole transport layer/emissive layer interface.

Implementation Method 1

slow down electron transport and redistribute the electric field, thereby forcing recombination deeper into the emissive layer

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

phosphorescent OLEDs having an electron impeding layer

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentEP1932193B1Organic light emitting device
Publication Date: 2014.07.30 UNIVERSAL DISPLAY CORP
  • EP1932193B1 patent drawingFigure 1
  • EP1932193B1 patent drawingFigure 2
  • EP1932193B1 patent drawingFigure 3

AI summary

The present invention relates to OLEDs comprising an electron impeding layer between the cathode and the emissive layer. An organic light emitting device, comprising: an anode; a hole transport layer; an organic emissive layer comprising an emissive layer host and an emissive dopant; an electron impeding layer; an electron transport layer; and a cathode disposed, in that order, over a substrate.