OLED White Light Emission via Electron Transport Layer Integration

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Solution Overview

Problem

Existing organic light-emitting diode (OLED) devices face challenges in achieving white light emission with improved efficiency, as they often require multiple layers for optimal performance, which complicates the fabrication process and reduces device performance when using single or dual emissive layers.

Innovation Solution

An OLED device architecture is introduced, where the emissive layer comprises at least one electroluminescent material, and the electron transport layer includes a vapor-deposited electron transport material with a higher concentration of a second electroluminescent material adjacent to the emissive layer, allowing for white light emission with separate optimization of blue efficiency, thereby simplifying the structure while maintaining high performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If multiple layers are used for optimal OLED performance, then device efficiency is improved, but fabrication process complexity increases

Engineering Contradiction:
Improvedevice efficiencyVSAvoidfabrication process complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines the electron transport layer and the second electroluminescent material into a single integrated layer, eliminating the need for separate layers while maintaining their respective functions. This merging reduces fabrication complexity while preserving device efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electron transport layer is designed to serve dual functions: electron transport and light emission through the incorporated second electroluminescent material. This multi-functionality reduces the total number of layers needed in the device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a single emissive layer is used, then fabrication process is simplified, but device performance deteriorates

Engineering Contradiction:
Improvestructure simplicityVSAvoiddevice performance
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent implements spatial variation in electroluminescent material concentration within the electron transport layer, with higher concentration adjacent to the emissive layer and lower concentration toward the cathode. This local quality variation enables optimized blue emission where needed while maintaining overall device performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transitions from a uniform single-layer structure to a functionally differentiated structure by introducing concentration gradients and functional zones within the electron transport layer, effectively adding a compositional dimension to the design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Loss of energy

If blue emission is optimized separately, then power efficacy is improved, but device structure becomes more complex

Engineering Contradiction:
Improvepower efficacyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the blue emission function into the electron transport layer by incorporating the second electroluminescent material, allowing separate optimization of blue emission without adding independent structural layers.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electron transport layer is designed to simultaneously perform electron transport and blue light emission functions, enabling independent optimization of blue emission characteristics while maintaining the layer's primary transport function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency and longevity of the OLED device by allowing separate optimization of blue emission, resulting in improved power efficacy and a cooler white temperature, while reducing the complexity of the fabrication process.

Implementation Method 1

the electron transport layer is a vapor-deposited layer comprising at least one electron transport material and at least one second electroluminescent material

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

the electron transport layer is a vapor-deposited layer

Methodology Applied
Scientific EffectVapor deposition: Physical Vapour Deposition

Data Source

PatentUS9236580B2Organic electronic device for lighting
Publication Date: 2016.01.12 LG CHEM LTD
  • US9236580B2 patent drawing
  • US9236580B2 patent drawing
  • US9236580B2 patent drawing

AI summary

There is provided an organic electronic device including an anode, a hole transport layer, an emissive layer, an electron transport layer, and a cathode. The emissive layer includes at least one first electroluminescent material and the electron transport layer includes at least one electron transport material and at least one second electroluminescent material. The second electroluminescent material has a concentration that is greater adjacent the emissive layer. The device has white light emission.