OLED Electron Transport Layer Stack with Doped Undoped Segmentation

Solution Overview

Problem

Existing organic light-emitting diodes (OLEDs) face challenges in reducing operating voltage and improving conductivity, particularly for blue, red, green, and white emitting OLEDs, with a need to balance hole and electron injection for efficient performance.

Innovation Solution

The use of an OLED structure with a stack of at least two electron transport layers, where the first layer contains a lithium halide or lithium organic complex dopant and a specific matrix compound, and the second layer is undoped, utilizing matrix compounds with distinct chemical formulas to optimize electron transport and reduce voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a conventional single electron transport layer is used, then the device structure is simple, but the operating voltage is high and conductivity is insufficient

Engineering Contradiction:
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The electron transport layer is divided into two distinct layers: a first electron transport layer containing a dopant (lithium halide or lithium organic complex) and a second electron transport layer that is undoped. This segmentation allows each layer to perform specialized functions, with the doped layer providing high conductivity and the undoped layer maintaining material stability, thereby reducing operating voltage without excessive structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the electron transport layer are assigned different properties: the first layer is doped to enhance electron mobility and reduce resistance locally, while the second layer remains undoped to maintain material stability and prevent degradation. This local differentiation of properties enables voltage reduction while maintaining overall device reliability

Inventive Principle:
Principle #3Local quality

2Reliability

If a doped electron transport layer is used throughout, then conductivity is improved, but device stability and lifetime are reduced

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The electron transport layer is segmented into a doped first layer and an undoped second layer. The doped first layer provides the necessary conductivity for efficient electron transport, while the undoped second layer acts as a stable barrier that prevents dopant diffusion and material degradation, thereby maintaining device lifetime

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The doped region is localized to the first electron transport layer where high conductivity is needed for electron injection and transport. The second layer maintains uniform undoped composition to provide stability and prevent degradation, creating a local quality differentiation that balances conductivity and reliability

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If the same matrix compound is used in both electron transport layers, then manufacturing is simplified, but electron transport efficiency and voltage reduction are limited

Engineering Contradiction:
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

Different matrix compounds are selected for each layer to optimize local performance: the first layer uses a matrix compound compatible with the dopant for high electron mobility, while the second layer uses a different matrix compound optimized for stability and resistance to dopant diffusion. This local optimization of material properties enhances electron transport efficiency beyond what a single material could achieve

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The device employs composite material architecture with different matrix compounds in each layer (e.g., TPBi in the first layer and BCP or Alq3 in the second layer). This composite structure leverages the complementary properties of different materials to achieve both high electron transport efficiency in the doped layer and stability in the undoped layer

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the operating voltage and enhances the external quantum efficiency (EQE) of OLEDs, particularly for blue emission, while maintaining deep blue color characteristics and extending the device's lifetime.

Implementation Method 1

the first electron transport layer comprises a dopant of a lithium halide and/or lithium organic complex

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

Organic light-emitting diodes (OLEDs), which are self-emitting devices

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP3872074A1Organic light-emitting diode comprising different matrix compounds in the first and second electron transport layer
Publication Date: 2021.09.01
  • EP3872074A1 patent drawingFigure 1~3
  • EP3872074A1 patent drawingFigure 4~5
  • EP3872074A1 patent drawingFigure 6~7

AI summary

The present invention is directed to matrix compounds and an organic light-emitting diode (OLED) comprising an emission layer and an electron transport layer stack of at least two electron transport layers, wherein a first electron transport layer and a second electron transport layer comprises at least one matrix compound, wherein - the matrix compound or compounds of the first electron transport layer is/are different to the matrix compound or compounds of the second electron transport layer; and in addition, - the first electron transport layer comprises a dopant of a lithium halide and/or lithium organic complex; and - the second electron transport layer is free of a dopant; wherein - at least one matrix compound of the second electron transport layer having the chemical formula la, Ib and/or Ic: wherein Ar = substituted or unsubstituted arylene with 6 to 20 ring-forming carbon atoms; or carbazolylene; ET = substituted or unsubstituted aryl group with 13 to 40 ring-forming carbon atoms; or a substituted or unsubstituted heteroaryl group with 14 to 40 ring-forming atoms.