OLED Electron Transport Layer Doping for Voltage Reduction

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Solution Overview

Problem

Existing organic electroluminescent devices have high driving voltage and low efficiency due to the use of single organic materials in the electron transport layer, leading to high power consumption and short service life, limiting the selection of cathode materials.

Innovation Solution

Incorporating an organic metal complex and an active metal compound, such as an alkali metal, alkaline earth metal, or lanthanide metal compound, into the electron transport layer to form a doped layer that reduces the electron transport material and enhances electron injection efficiency, allowing for a wider range of cathode materials and lower driving voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single organic material is used in the electron transport layer, then the device structure is simple, but the driving voltage is high and efficiency is low

Engineering Contradiction:
Improveelectron transport layer structureVSAvoiddriving voltage
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The patent uses composite materials by combining organic metal complex (Alq3 or Gaq3) with active metal compound (alkali metal, alkaline earth metal, or lanthanide metal compound) in the electron transport layer. This composite structure enables the layer to simultaneously achieve low driving voltage and high electron transport efficiency, resolving the contradiction between simple structure and high performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating a doped electron transport layer with specific local composition - the organic metal complex and active metal compound are doped into the electron transport layer at specific concentrations (molar ratio 1:(0.01-5):(0.01-5)). This localized doping creates regions with enhanced electron injection and transport properties without complicating the overall device structure.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If a single organic material is used in the electron transport layer, then the manufacturing process is simple, but the service life is short

Engineering Contradiction:
Improveelectron transport layer fabricationVSAvoidservice life
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The composite electron transport layer combining organic metal complex and active metal compound provides both ease of manufacture through co-evaporation and extended service life through improved charge balance and reduced operating voltage, which decreases degradation over time.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical composition parameters of the electron transport layer by introducing specific dopants (organic metal complex and active metal compound) at controlled concentrations. This parameter optimization improves device stability and service life while maintaining manufacturing feasibility through established co-evaporation techniques.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If cathode material selection is restricted to metals that can reduce metal ions in vacuum, then the cathode structure is well-defined, but material selection is limited

Engineering Contradiction:
Improvecathode structure stabilityVSAvoidcathode material selection
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The organic metal complex and active metal compound in the electron transport layer act as intermediaries that facilitate electron injection to the cathode. This intermediary mechanism relaxes the constraint on cathode material selection, allowing use of materials like Al, Ag, Au, or their alloys, while maintaining reliable cathode structure through the doping layer's electron transport function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The doped electron transport layer achieves a lower driving voltage and higher efficiency, improving the performance of the organic electroluminescent device by facilitating better electron injection and transport, while allowing for a broader selection of cathode materials.

Implementation Method 1

the active metal may effectively reduce an electron transport material compound and an organic metal complex to form a doped layer of the active metal

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 2

Organic light-emitting diode (OLED) devices are active light-emitting devices

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10256417B2Organic electroluminescent and preparation method thereof
Publication Date: 2019.04.09 BEIJING VISIONOX TECHNOLOGY CO LTD
  • US10256417B2 patent drawing
  • US10256417B2 patent drawing
  • US10256417B2 patent drawing

AI summary

Disclosed are an organic electroluminescent device and a preparation method thereof. The organic electroluminescent device comprises an anode, a hole transport layer, an organic light-emitting layer, an electron transport layer and a cathode. An organic metal complex and an active metal compound are doped in the electron transport layer, wherein the active metal compound is an alkali metal complex, an alkali earth metal complex or a lanthanide metal compound. The preparation method thereof includes the following steps: etching an anode pattern, and evaporating a hole transport layer and an organic light-emitting layer on an ITO glass substrate in order; and co-evaporate an electron transport material, an organic metal complex and an active metal compound to form an electron transport layer; and evaporating a cathode on the electron transport layer.