OLED Electron Transporting Layer LUMO Energy Level Optimization

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Solution Overview

Problem

Existing organic light-emitting devices face challenges in achieving a balance between low driving voltage, high efficiency, and long lifespan, as they often require a trade-off between these parameters due to limitations in electron-transporting materials and layer structures.

Innovation Solution

The use of a specific electron-transporting layer composition with a first and second electron-transporting material, where the LUMO energy levels satisfy certain energy level differences, and a weight ratio of 80:20 to 50:50, along with the inclusion of metal-atom-free organic compounds and a metal-containing compound like LiQ, to optimize electron transport and reduce exciton generation, thereby improving device efficiency and lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional electron-transporting materials and layer structures are used, then device structure is simple, but driving voltage is high and lifespan is short

Engineering Contradiction:
Improvelayer structureVSAvoidlifespan
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The electron-transporting layer uses a composite structure with two different electron-transporting materials (first and second ETL materials) having different LUMO energy levels. This composite material approach enables simultaneous achievement of low driving voltage and long lifespan by optimizing electron transport while preventing exciton generation, resolving the contradiction between simple structure and reliable performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating an electron-transporting layer with spatially varying properties through the two-material composite structure. The first ETL material (with lower LUMO) and second ETL material (with higher LUMO) are positioned to create specific local energy level gradients that optimize electron injection at the cathode interface while maintaining electron transport throughout the layer, achieving both low voltage and long lifespan.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If conventional electron-transporting materials are used, then manufacturing is simple, but driving voltage is high

Engineering Contradiction:
Improvematerial depositionVSAvoiddriving voltage
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent changes the energy level parameters of the electron-transporting layer by selecting two materials with specific LUMO energy level differences (0.1-0.3 eV). This parameter optimization enables low driving voltage operation while maintaining compatibility with conventional vacuum deposition manufacturing processes, resolving the contradiction between ease of manufacture and low power consumption.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If single electron-transporting material is used, then layer composition is simple, but electron transport efficiency is insufficient

Engineering Contradiction:
Improvematerial compositionVSAvoidelectron transport efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The electron-transporting layer employs a composite of two electron-transporting materials with different LUMO energy levels. The first material (lower LUMO) facilitates efficient electron injection from the cathode, while the second material (higher LUMO) maintains good electron transport capability. This composite approach achieves high electron transport efficiency while keeping the layer structure relatively simple with only two materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The electron-transporting layer is segmented into two functional regions based on the two different materials. The first ETL material region optimizes for electron injection efficiency, while the second ETL material region optimizes for electron transport. This segmentation allows each material to perform its specialized function, achieving high overall efficiency without significantly increasing structural complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in an organic light-emitting device with low driving voltage, high efficiency, and extended lifespan, as it effectively controls electron injection and reduces oxidative reactions, enhancing overall performance without increasing driving voltage.

Implementation Method 1

electrons injected from the cathode move to the EML via the ETL

Methodology Applied
Scientific EffectElectron conduction: Conduction (electrical)

Implementation Method 2

Carriers such as the holes and the electrons recombine in the EML to generate excitons. When the excitons drop from an excited state to a ground state, light is emitted.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS9825244B2Organic light-emitting device
Publication Date: 2017.11.21 SAMSUNG DISPLAY CO LTD
  • US9825244B2 patent drawing
  • US9825244B2 patent drawing
  • US9825244B2 patent drawing

AI summary

Provided is an organic light-emitting device including a first electrode, a second electrode disposed opposite to the first electrode, an emission layer disposed between the first electrode and the second electrode, and an electron-transporting layer disposed between the emission layer and the second electrode. The electron-transporting layer includes a first electron-transporting material and a second electron-transporting material. The lowest unoccupied molecular orbital (LUMO) energy level of the first electron-transporting material (EL1) and the lowest unoccupied molecular orbital (LUMO) energy level of the second electron-transporting material (EL2) satisfy the equation 0.1 eV≦|EL1−EL2|≦0.3 eV.