OLED Emission Layer Mobility Engineering for Efficiency

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Solution Overview

Problem

Organic light-emitting devices face challenges in achieving balanced hole and electron mobility, leading to inefficiencies and reduced lifespan due to exciton-polaron quenching and roll-off phenomena.

Innovation Solution

Incorporating specific compound combinations in the emission layers with different hole and electron transport hosts and phosphorescent dopants, where the hole mobility is faster than electron mobility, forming an energy barrier to prevent exciton-polaron quenching and enhance efficiency and lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If balanced hole and electron mobility is achieved in emission layers, then device efficiency is improved, but device complexity increases due to requiring multiple different hosts and dopants

Engineering Contradiction:
Improvedevice efficiencyVSAvoidemission layer structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The emission layer is divided into multiple sub-layers (first emission layer and second emission layer), each with different host and dopant combinations. This segmentation allows independent optimization of hole and electron transport in different regions, achieving balanced overall mobility while maintaining manageable complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the emission layer are assigned different material properties: the first emission layer uses a first hole transport host with first phosphorescent dopant optimized for hole injection, while the second emission layer uses a second hole transport host with second phosphorescent dopant optimized for electron transport. This local differentiation enables tailored charge carrier management in each region

Inventive Principle:
Principle #3Local quality

2Reliability

If hole mobility is increased relative to electron mobility in emission layers, then exciton-polaron quenching is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improveexciton-polaron quenching resistanceVSAvoidlayer composition control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent systematically varies key parameters including hole mobility values, electron mobility values, and their ratios between different emission layers. By establishing specific parameter ranges and relationships (e.g., hole mobility greater than electron mobility in certain layers), the invention achieves reliable exciton-polaron quenching resistance while providing clear manufacturing targets that reduce precision requirements

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Each emission layer employs composite material systems combining specific hole transport hosts with phosphorescent dopants. These composite materials are engineered to achieve desired mobility characteristics and energy level alignments, providing robust performance that tolerates reasonable manufacturing variations while preventing exciton-polaron quenching

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration stabilizes hole injection, reduces exciton-polaron quenching, and improves efficiency and lifespan by creating an energy barrier, thereby minimizing roll-off and enhancing overall performance.

Implementation Method 1

the first emission layer includes a first hole transport host, a first electron transport host, and a first phosphorescent dopant

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS20230139475A1Light-emitting device and electronic apparatus including the same
Publication Date: 2023.05.04 SAMSUNG DISPLAY CO LTD
  • US20230139475A1 patent drawing
  • US20230139475A1 patent drawing
  • US20230139475A1 patent drawing

AI summary

A light-emitting device and an electronic apparatus including the same. The light-emitting device includes: a first electrode; a second electrode facing the first electrode; and an interlayer between the first electrode and the second electrode, wherein the interlayer includes a first emission layer and a second emission layer, the first emission layer includes a first hole transport host, a second electron transport host, and a first phosphorescent dopant, the second emission layer includes a second hole transport host, a second electron transport host, and a second phosphorescent dopant, and wherein (i) hole mobility of the first emission layer is faster than electron mobility of the first emission layer, or (ii) hole mobility of the first hole transport host in the first emission layer is faster than electron mobility of the first electron transport host in the first emission layer.