OLED Phosphorescent Emitter Composition for Lower Sublimation Temperature

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Solution Overview

Problem

Current organic light emitting diodes (OLEDs) face challenges in achieving improved thermal stability and lower sublimation temperatures for transition metal dopants, which affects their performance and reliability in emitting light at room temperature.

Innovation Solution

The development of novel alkyl substitutions for transition metal dopants, specifically compounds with aromatic rings and specific substituents that lower sublimation temperatures and enhance thermal stability, allowing for efficient phosphorescent emission at room temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional transition metal dopants are used in OLEDs, then the device structure is simple, but the thermal stability is insufficient and sublimation temperature is too high

Engineering Contradiction:
Improvesublimation temperatureVSAvoidmolecular structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The dopant molecule is segmented into distinct functional modules: a transition metal core (Ir, Pt, or Au) coordinated with organic ligands containing aromatic rings and alkyl substituents. This segmentation allows the aromatic core to provide structural stability while the alkyl substituents specifically lower sublimation temperature through reduced intermolecular interactions, resolving the contradiction between thermal stability and sublimation temperature

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention employs composite molecular structures combining transition metal centers with organic ligand systems that include both aromatic rings (for thermal stability) and alkyl groups (for lower sublimation temperature). This composite approach at the molecular level enables simultaneous achievement of high thermal stability and reduced sublimation temperature, directly addressing the technical contradiction

Inventive Principle:
Principle #40Composite materials

2Temperature

If alkyl substitutions are introduced to lower sublimation temperature, then sublimation temperature decreases, but thermal stability may be compromised

Engineering Contradiction:
Improvesublimation temperatureVSAvoidthermal stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

Different regions of the dopant molecule are assigned different functional qualities: the aromatic ring-containing ligand framework provides thermal stability through rigid, conjugated structures, while the alkyl substituents at specific positions provide low sublimation temperature through steric bulk and reduced π-π stacking. This local differentiation of molecular regions resolves the contradiction between lowering sublimation temperature and maintaining thermal stability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention systematically varies molecular parameters including the type and position of alkyl substituents (methyl, ethyl, propyl groups) and the configuration of aromatic rings to optimize the balance between sublimation temperature and thermal stability. By changing these molecular parameters, the invention achieves dopants with sublimation temperatures below 150°C while maintaining thermal stability above 200°C

Inventive Principle:
Principle #35Parameter changes

3Power

If conventional dopants are used, then the OLED fabrication process is straightforward, but phosphorescent emission efficiency at room temperature is insufficient

Engineering Contradiction:
Improvephosphorescent emission efficiencyVSAvoidfabrication complexity
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The invention introduces host-guest interaction as an intermediary mechanism where the alkyl-substituted dopant molecules interact with the OLED host matrix through optimized molecular design. The alkyl groups facilitate proper doping by preventing dopant aggregation, while the aromatic cores enable efficient energy transfer for phosphorescent emission, thereby improving emission efficiency without significantly complicating the fabrication process

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of these alkyl-substituted compounds in OLEDs improves thermal stability and reduces sublimation temperatures, enabling effective phosphorescent emission and enhancing the performance of OLEDs in consumer products.

Implementation Method 1

The alkyl substitutions lower the sublimation temperature of the compounds

Methodology Applied
Scientific EffectSublimation: Sublimation

Implementation Method 2

enabling effective phosphorescent emission

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS11925103B2Organic electroluminescent materials and devices
Publication Date: 2024.03.05 UNIVERSAL DISPLAY CORP
  • US11925103B2 patent drawing
  • US11925103B2 patent drawing
  • US11925103B2 patent drawing

AI summary

A compound capable of functioning as a phosphorescent emitter in an organic light emitting device at room temperature that includes at least one aromatic ring and at least one substituent R where each of the at least one R is of Formula I