OLED Emitting Layer Composition for Efficiency and Lifetime

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Solution Overview

Problem

Existing organic electroluminescence devices face challenges in achieving high luminous efficiency and device lifetime comparable to conventional devices, and there is a need for novel materials to enhance their performance.

Innovation Solution

The use of specific compounds represented by formulas (1A) and (1B) and other related compounds in the emitting layer of the organic electroluminescence device, which include substituted or unsubstituted aryl and heterocyclic groups, to improve efficiency and longevity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional materials are used in the emitting layer, then device structure is simple, but luminous efficiency and device lifetime are insufficient

Engineering Contradiction:
Improvedevice lifetimeVSAvoidmaterial structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs composite material strategy by combining compounds of formula (1) with specific heterocyclic compounds (formulae 2-8) in defined weight ratios. This composite approach creates synergistic effects where the anthracene-based core compound provides luminous properties while heterocyclic additives enhance device lifetime and efficiency, resolving the contradiction between simple structure and high performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent systematically varies key parameters including the molecular structure of compounds (1), (2), and (3), the weight ratios of components (specifically maintaining compound (1) at 90-99 wt% with compounds (2)-(8) at 1-10 wt%), and synthesis conditions. These parameter optimizations enable achievement of high luminous efficiency and extended device lifetime while managing material complexity.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If novel compounds are developed to improve performance, then luminous efficiency increases, but material synthesis complexity increases

Engineering Contradiction:
Improveluminous efficiencyVSAvoidmaterial synthesis ease
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent optimizes synthesis parameters including reaction temperature (60-120°C for key coupling reactions), reaction time (12-48 hours), and catalyst selection (Pd(PPh3)4, Pd(dppf)Cl2). The multi-step synthesis of compounds (1), (2), and (3) from readily available starting materials achieves high yields (60-85%) and maintains purity >98%, balancing novel structure with manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The complex molecular structures are synthesized through segmented multi-step processes. Compound (1) is built via sequential coupling reactions (steps a-d), while compounds (2)-(8) are prepared through separate optimized routes. This segmentation allows independent optimization of each component's synthesis, managing overall complexity while achieving high luminous efficiency materials.

Inventive Principle:
Principle #1Segmentation

3Productivity

If specific compound compositions are used to enhance efficiency, then luminous efficiency improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improveluminous efficiencyVSAvoidcomposition control precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent establishes robust compositional parameters: compound (1) at 90-99 wt% with compounds (2)-(8) at 1-10 wt%. This wide acceptable range maintains high luminous efficiency without requiring ultra-precise composition control, simplifying manufacturing while achieving superior performance compared to conventional single-compound systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite nature of the emitting layer provides tolerance to compositional variations. The synergistic interaction between the main compound (1) and heterocyclic additives (2)-(8) ensures high luminous efficiency across the specified composition range, reducing manufacturing precision requirements compared to single-compound systems where exact stoichiometry is critical.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed compounds enhance the luminous efficiency and device lifetime of organic electroluminescence devices to levels comparable to conventional devices, providing a novel material for improved performance.

Implementation Method 1

When voltage is applied to an organic electroluminescence device, holes and electrons are injected into an emitting layer from an anode and a cathode, respectively. Then, thus injected holes and electrons are recombined with each other in the emitting layer, and excitons are formed therein.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12477945B2Organic electroluminescence device and electronic apparatus equipped with the same
Publication Date: 2025.11.18 IDEMITSU KOSAN CO LTD
  • US12477945B2 patent drawing
  • US12477945B2 patent drawing
  • US12477945B2 patent drawing

AI summary

An organic electroluminescence device including a cathode, an anode, and an emitting layer disposed between the cathode and the anode, wherein the emitting layer contains one or both of the compound represented by the following formula (1A) and the compound represented by the following formula (1B) and a compound represented by any one of the specific formulas (11), (21), (31), (41), (51), (61), (71), and (81).