OLED Emitting Layer Stack for Narrow FWHM and High Efficiency

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Solution Overview

Problem

Existing organic light emitting diodes (OLEDs) face challenges with wide full width at half maximum (FWHM) and lower emitting efficiency due to the use of delayed fluorescent materials, which affect color purity and lifespan.

Innovation Solution

The OLEDs incorporate a first compound with delayed fluorescent properties, a second compound with fluorescent properties, and a third compound with phosphorescent properties, arranged in specific layers to optimize energy transfer and emission, ensuring narrow FWHM and high efficiency by using compounds with controlled onset and maximum emission wavelengths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If delayed fluorescent materials are used in OLEDs, then emitting efficiency is improved, but full width at half maximum (FWHM) increases and color purity deteriorates

Engineering Contradiction:
Improveemitting efficiencyVSAvoidfull width at half maximum (FWHM)
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The emitting material layer is segmented into multiple distinct layers: a first emitting layer containing delayed fluorescent material, a second emitting layer containing fluorescent material, and a third emitting layer containing phosphorescent material. Each layer has specific thickness ranges (5-50 nm, 5-30 nm, and 5-20 nm respectively) and is positioned at different depths from the first electrode. This segmentation allows each material type to contribute its strengths while minimizing individual weaknesses, achieving narrow FWHM through the fluorescent layer's contribution while maintaining high efficiency through the delayed fluorescent and phosphorescent layers.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If delayed fluorescent materials are used in OLEDs, then emitting efficiency is improved, but lifespan decreases due to thermal degradation and non-emission quenching

Engineering Contradiction:
Improveemitting efficiencyVSAvoidlifespan
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The second emitting layer containing fluorescent material acts as an intermediary between the first emitting layer (delayed fluorescent) and the third emitting layer (phosphorescent). This intermediate fluorescent layer helps manage energy transfer and reduces direct interaction between the delayed fluorescent and phosphorescent materials, thereby minimizing thermal degradation and non-emission quenching effects while preserving the high emitting efficiency benefits of the delayed fluorescent material.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If multiple emitting materials are combined in a single layer, then emitting efficiency improves, but device complexity increases

Engineering Contradiction:
Improveemitting efficiencyVSAvoidlayer structure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

Instead of combining multiple emitting materials in a single horizontal plane, the invention transitions to a vertical dimensional arrangement with three distinct emitting layers stacked sequentially from the first electrode. Each layer has controlled thickness (5-50 nm for first layer, 5-30 nm for second layer, 5-20 nm for third layer) and specific compositional ratios. This vertical stratification simplifies the horizontal structure while maintaining the benefits of multiple material combinations, and allows independent optimization of each layer's properties.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances color purity and emitting efficiency while preventing thermal degradation and non-emission quenching, thereby improving the lifespan and performance of the OLEDs.

Implementation Method 1

a first compound, a second compound and a third compound, wherein an onset wavelength of the second compound is greater than an onset wavelength of the first compound and is smaller than an onset wavelength of the third compound

Methodology Applied
Scientific EffectDelayed fluorescence: Fluorescence

Implementation Method 2

a second compound with fluorescent properties

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 3

a third compound with phosphorescent properties

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS12527155B2Organic light emitting diode and organic light emitting device including the same
Publication Date: 2026.01.13 LG DISPLAY CO LTD
  • US12527155B2 patent drawing
  • US12527155B2 patent drawing
  • US12527155B2 patent drawing

AI summary

An organic light emitting diode includes a first electrode; a second electrode facing the first electrode; and a first emitting material layer including a first compound, a second compound and a third compound and positioned between the first and second electrodes, wherein an onset wavelength of the second compound is greater than an onset wavelength of the first compound and is smaller than an onset wavelength of the third compound, wherein a maximum emission wavelength of the second compound is smaller than a maximum emission wavelength of the first compound, and a maximum emission wavelength of the third compound is equal to or smaller than a maximum emission wavelength of the first compound, and wherein a full width at half maximum of each of the second and third compounds is smaller than a full width at half maximum of the first compound.