OLED Encapsulation Capacitor for Fault Detection

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Solution Overview

Problem

Organic light-emitting display apparatuses are susceptible to deterioration due to external moisture and oxygen, making it crucial to detect faults early and prevent penetration of impurities.

Innovation Solution

Incorporating a capacitor structure with a first and second capacitor electrode and an encapsulating layer, where the encapsulating layer is alternately stacked with inorganic and organic layers, allowing for capacitance measurement to detect changes in thickness due to impurity penetration, thereby determining fault conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an encapsulating layer is added to prevent moisture and oxygen penetration, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveprotection against moisture and oxygenVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The encapsulating layer is divided into multiple alternating inorganic and organic layers, where each layer segment provides specific protective functions. The inorganic layers provide barrier properties against moisture and oxygen, while the organic layers provide stress relief and planarization, collectively enhancing reliability without excessive complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The encapsulating layer uses composite structure combining inorganic materials (such as silicon oxide, silicon nitride) and organic materials (such as acrylic-based resin, epoxy-based resin). This composite approach leverages the advantages of both material types to achieve superior protection while maintaining manageable device complexity

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If a capacitor structure is added for fault detection, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvefault detection capabilityVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The capacitor structure is merged with the existing display device architecture, where the capacitor electrodes are integrated alongside the OLED structure. The first capacitor electrode is formed on the substrate and the second capacitor electrode is formed on the encapsulating layer, sharing common structural elements and manufacturing processes to minimize additional complexity while enabling precise fault detection through capacitance measurements

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The capacitor structure is built into the device during the manufacturing process before deployment, with electrodes positioned and connected in advance. This preliminary integration allows immediate fault detection capability upon device operation, avoiding the need for separate detection systems and reducing overall device complexity

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables early detection of faults and prevention of moisture and oxygen penetration, ensuring the reliability and longevity of organic light-emitting display apparatuses.

Implementation Method 1

the capacitance value may be used to determine whether or not external impurities such as moisture have penetrated into the organic light-emitting display apparatus 1

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9209236B2Organic light-emitting display apparatus comprising a default detecting capacitor
Publication Date: 2015.12.08 SAMSUNG DISPLAY CO LTD
  • US9209236B2 patent drawing
  • US9209236B2 patent drawing
  • US9209236B2 patent drawing

AI summary

An organic light-emitting display apparatus includes a substrate; a device/wiring layer formed on the substrate, including a plurality of thin film transistors (TFTs); an emitting layer formed on the device/wiring layer, including a lower electrode of a capacitor and a plurality of organic light-emitting diodes (OLEDs); an encapsulating layer formed to cover the emitting layer; and an upper electrode of the capacitor formed on the encapsulating layer.