OLED Encapsulation Dam Structure for Organic Overflow Control

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Solution Overview

Problem

In organic light emitting display (OLED) devices, the liquid organic material used for encapsulation can overflow from the display area to the non-display area during manufacturing, causing deformation and defects.

Innovation Solution

A dam unit with protrusions is placed in the non-display area to control the flow speed of the organic material and prevent it from overflowing, while a reinforcing member with branches is used to absorb and disperse any impact-induced cracks, ensuring the organic material remains within the display area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid organic material is used for encapsulation in OLED devices, then encapsulation function is achieved, but organic material overflows from display area to non-display area causing deformation and defects

Engineering Contradiction:
Improveencapsulation functionVSAvoidorganic material overflow control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

A dam unit is formed in advance within the non-display area before the encapsulation process. This dam unit creates a physical barrier that prevents liquid organic material from flowing into the non-display area during manufacturing, thereby solving the overflow problem while maintaining encapsulation effectiveness.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The non-display area is segmented by the dam unit into a confined region and a restricted region. This segmentation creates distinct zones with different functions: the confined region contains the liquid organic material, while the restricted region prevents its spread to the non-display area, thus controlling overflow.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If a dam unit is formed in the non-display area to prevent overflow, then organic material confinement is improved, but device structure becomes more complex

Engineering Contradiction:
Improveorganic material confinementVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The dam unit is divided into multiple protrusions that extend from a base layer. This segmented structure provides effective overflow prevention through multiple barriers while maintaining relatively simple fabrication using standard photolithography and deposition techniques.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dam unit is positioned only in the non-display area where overflow control is needed, rather than across the entire device. This localized approach provides the necessary confinement function without adding complexity to the display area or other regions where it is not required.

Inventive Principle:
Principle #3Local quality

3Strength

If reinforcing member with branches is added to disperse cracks, then mechanical strength is enhanced, but device structure becomes more complex

Engineering Contradiction:
Improvemechanical strengthVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The reinforcing member is designed with multiple branches extending from a central structure. This segmented configuration provides multiple pathways for crack deflection and energy dissipation, significantly enhancing mechanical strength while using a relatively simple additive fabrication approach.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reinforcing member is integrated with the dam unit structure, combining the overflow prevention function and the mechanical reinforcement function into a single composite structure. This merging reduces overall device complexity by eliminating separate components while achieving both functions simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11864407B2Display device with structure for preventing organic material overflow
Publication Date: 2024.01.02 SAMSUNG DISPLAY CO LTD
  • US11864407B2 patent drawing
  • US11864407B2 patent drawing
  • US11864407B2 patent drawing

AI summary

A display device includes a substrate having a display area, in which an image is displayed, and a non-display area, in which no image is displayed. The non-display area is disposed on at least one side of the display area. A plurality of pixels is disposed in the display area. An encapsulation layer is disposed on the plurality of pixels. A dam unit is disposed in the non-display area. The dam unit includes a body part and a plurality of protrusions. Each of the plurality of protrusions protrudes from the body part.